• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.249-249
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• 2004

다양한 기계적인 제거 가공 공정에 있어서 발생되는 열의 냉각과 치핑 과정시의 원활한 윤활 및 칩의 효율적인 배출 작용 등을 위하여 필수적으로 적용되는 절삭유와 관련한 분야에 있어서 최근에 환경성과 경제성을 고려한 청정 생산 기술의 도입이 전 세계적으로 활성화되면서 사용량을 억제하거나 대체화하는 방식과 폐절삭유의 발생을 저감화하기 위한 수명 향상 방식 등을 위한 관련 연구들이 경쟁적으로 진행되고 있다. 그러나 현재까지 불가피하게 수용성 절삭유를 일반적으로 사용하는 국내 중소기업 형태의 영세한 생산 제조 작업 현장에 있어서는 비산, 분무되는 절삭유에 의하여 작업 환경이악화될 뿐만 아니라 점진적으로 부패되어 악취가 발생됨으로써 작업자가 기피하거나 산업 재해의 원인으로서도 작용되므로 우선적으로 절삭유의 사용량을 억제하기 위하여 최소한의 적정량만을 적용할 수 있는 기법을 채택하거나 절삭유의 수명을 극대화하기 위하여 적정한 상태를 유지할 수 있는 방식이 요구된다.(중략)

• Journal of Life Science
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• v.13 no.6
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• pp.917-923
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• 2003

The present investigation was conducted to determine the chemical oxygen demand (COD) removal efficiency by Pseudomonas aeruginosa EMS1. The COD removal efficiency in the medium containing 1% metal working fluid (MWF) was 12% after cultivation of 4 days. The composition of optimum medium for the COD removal efficiency of 1% MWF by P. aeruginosa EMS1 were NH$_4$Cl 0.3%,$ K_2HPO_4\; 0.05%,\; KH_2PO_4\; 0.04%,\; MgSO_4.7H_2O\; 0.05%,\; CaCl_2.2H_2O 0.03%$ and $FeSO_4.7H_2O$ 0.04% at initial pH 7.0 and $30^{\circ}C$. Under this condition, the highest the COD removal efficiency was observed after 4 days.

• Journal of Preventive Medicine and Public Health
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• v.29 no.4 s.55
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• pp.785-799
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• 1996

We investigated the 1,004 workers who worked in a automobile factory to study the epidemiologic characterists of dermatoses due to cutting oils. Among the workers, 667(66.4%) answered the questionaire. They are belong to 5 departments of the factory-the Engine-Work(258 workers), Gasoline engine Assembly(210), Diesel engine Assembly(96), Power train Work(86), Power train Assembly(17). We measured the oil mist concentration in air of the departments and examined the workers who had dermatologic symptoms. The results were follows; 1) Oil mist concentration ; Of all measured points(52),9 points(17.2%) exeeded $5mg/m^3$- the time-weighed PEL-and one department had a upper confidence limit(95%) higher than $5mg/m^3$. 2) Dermatologists examined 213 workers. 172 of them complained any skin symptoms at that time - itching(32.5%), papule(21.6%), scale(15.7%), vesicle(12.5%) in order. The abnormal skin site found by dermatologist were palm(29.3%), finger & nail(24.6%), forearm(16.2%), back of hand(8.4%) in order. 3) As the result of physical examination, we found that 160 workers had skin diseases. Contact dermatitis was the most common; 69 workers had contact dermatitis alone(43.1%), 11 had contact dermatitis with acne(6.9%), 10 had contact dermatitis with folliculitis(6.3%), 1 had contact dermatitis with acne & folliculitis, and 1 had contact dermatitis with abnormal pigmentation. Others were folliculitis(9 workers, 5.6%), acne(8, 5.0%), folliculitis & acne (2, 1.2%), keratosis(1, 0.6%), abnormal pigmentation (1, 0.6%), and non-specific hand eczema (47, 29.3%). 4) The prevalence of any skin diseases was 34.0 pet 100 in cutting oil users, and 13.3 per 100 in non- users. Especially, the prevalence of contact dermatitis was 23.0 per 100 in cutting oil users and 23.0 per 100 in non-users. 5) We tried patch test(standard serise, oil serise, organic solvents) on 49 patients to differentiate allergic contact dermatitis from irritant contact dermatitis and found 20 were positive. 6) In a multivariate analysis(independant=age, tenure, kinds of cutting oil), the risk of skin diseases was higher in the water-based cutting oil user and both oil user than non-user or neat oil user(odds ratio were 2.16 and 2.78, respectively). And the risk of contact dermatitis was much higher at the same groups(odds ratio were 5.16 and 6.82, respectively).

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.4
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• pp.85-91
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• 2015

Current world aircraft industry studies on the precision of the product are in active progress. Particularly in terms of improving the quality of processed products in terms of the surface roughness of the dimensional accuracy, fatigue strength, and corrosion resistance, which affect a lot of research on surface roughness, has been investigated. In this study of aluminum alloy, 7075 aircraft aluminum is used in a cutting CNC lathe machine for the cutting speed and feed rate according to the cutting experiments that were conducted. Additionally, the machine tool of the cooling method soluble cutting oil, insoluble cutting oil by cooling, and cooling the workpiece by cutting surface roughness will be investigated. Through the method and soluble cutting oil coolant cooled by the cutting speed increases, the value of surface roughness showed a regular result. Tool nose radius of 0.8 mm than 0.4 mm picture of when approximately 50 of the surface roughness values were less.

• Proceedings of the Korean Environmental Sciences Society Conference
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• 2004.05a
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• pp.316-319
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• 2004

• Proceedings of the Membrane Society of Korea Conference
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• 1994.10a
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• pp.20-20
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• 1994

오일폐액처리에 있어서 한외여과막을 이용하는 기술은 이미 산업분야에서 성공적으로 적용되고 있다. 그러나 오일폐액처리에 있어서 농도분극 및 겔층 (Gal layer) 형성에 의한 플럭스 감소와 막의 수명 단축은 해결해야할 중요한 숙제로 남아있다. 이와같은 문제제기로부터 본 연구에서는 한외여과막에 의한 오일처리에서 공기를 유입함으로써 플럭스를 향상시켰고, 긍극적으로 막에 의한 수용성 오일 처리 기술의 경제적 효율을 높이는 방법을 연구하였다. 수용성 오일의 막 분리는 일반적으로 농도에 따른 플럭스의 변화가 Gel Polarization Model을 따르는 것으로 보고 있다. 즉 오일의 농도가 농축됨에 따라 플럭스가 급격히 감소하여 어느 농도이상 농축시키기 위해서는 비경제적인 운영을 해야만 한다. 본 연구에서는 플럭스를 향상시키기 위해 오일 용액내로 공기를 유입시켰다. 절삭유 용액속에는 에멀젼을 안정화 시키기 위한 계면활성제가 포함되어 있어 공기를 유입할 경우 용액의 상이 액체에서 거품과 액체와의 혼합상으로 변하게 된다. 이러한 상의 변화로 인해 농도에 따른 플럭스가 Gel Polarization Model을 따르지 않고 농도에 따른 감소가 현저히 둔화됨을 관찰하였다.

• Clean Technology
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• v.8 no.3
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• pp.119-128
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• 2002

In the present study the membrane filtration characteristics of a commercially available synthetic water-based cutting oil through two kinds of ultrafiltration membranes (HF1-45-CM50 and HF1-43-CM100) with molecular weight cut-offs of 50,000 and 100,000, respectively, have been investigated in detail. Among these membranes, the hydrophilic one (HF1-45-CM50) was found to show a satisfactory result for both the permeate flux and the permeability of oil components, whereas the permeate flux obtained with the hydrophobic membrane (HF1-43-CM100) appears to be significantly low, indicating that synthetic cutting oil was easily wetted on the hydrophobic membrane surface and induced more membrane fouling. The effect of material characteristics of the membrane on the filtration characteristics was found to be much more significant compared with the mean pore size of the membrane. Backflushing by nitrogen gas was applied to reduce the formation of a gel layer and membrane fouling. With the hydrophilic membrane, the backflushing was found to increase the permeate flux, whereas the backflushing resulted in a decrease in flux for the hydrophobic membrane. The flux recovery was observed to be highest when the membranes fouled with waste synthetic cutting oil were immersed into a cleaning solution for more than 72 hours and then backflushed by nitrogen gas.

• KSBB Journal
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• v.18 no.5
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• pp.393-397
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• 2003

The effect of corrosion inhibitors on antimicrobial activity of biocides (Kathon 886 MW, Triadine 3, Triadine 10 and Grotan BK) was investigated using the Pseudomonas aeruginosa which frequency of occurrence in contaminated fluids is very high and its growth and survival is excellent. When a biocide was used with a corrosion inhibitor, the antimicrobial activity of it was affected by the corrosion inhibitor used. The antimicrobial activity of Kathon 886 MW increased when corrosion inhibitor (each of SS 510, MEA) was used. Triadine 3, Triadine 10, Grotan BK showed the similar trend of antimicrobial effect for the corrosion inhibitors used. Their antimicrobial activities increased when the corrosion inhibitor such as CP-105, CP-E-7 and MEA was used individually. The antimicrobial activity of each corrosion inhibitor was also compared. The results showed that CP-E-7 and MEA was bioresistant and the other corrosion inhibitors were biosupportive. The antimicrobial activity of biocides was in the order of Triadine 10 < Triadine 3 < Kathon 886 MW < Grotan BK.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.3
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• pp.87-93
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• 2011

CNC lathe machining has been widely used for parts machining of vehicles, aircraft, ships, electronics, etc. because cost savings for shortening processing time and increasing productivity are great. In this study, the purpose is to investigate the effect of cooling methods such as oil mist, water-soluble cutting oils on the workpiece surface roughness with the cutting speed, cutting depth, tool nose radius and feed rate of CNC lathe machine as a parameter in the cutting process of the aluminum alloy 2024 which is used a lot recently on aircraft parts. It is found that oil mist is coolant and water-soluble cooled by cutting the experimental conditions, cutting speed and cutting depth without effecting the surface roughness value was constant.

• Clean Technology
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• v.16 no.3
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• pp.172-181
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• 2010

Hydrofluoroethers (HFEs) with fluoride molecules in their structure which are evaluated as the third generation replacement alternatives to chlorofluorocarbons (CFCs) are known to be excellent for removal of nanoparticles and fluoride-type soils due to their low surface tension and high wetting index. In addition, HFEs have good physical properties with no flash point and excellent drying characteristics. But, HFEs also have shortcomings in that they are not effective for removal of organic soils due to their poor solubility in soil. In this study, $C_5$ HFE-based cleaning agents were formulated through addition of solvents such as isopropyl alcohol (IPA), ethyleneglycol monoether (EG), propyleneglycol monoethylether (PM) to HFE-7100 [$CF_3CF_2CF_2CF_2OCH_3$] or HFE-mec-f [$CF_3CHF=CF_2OCH_2CF_3$] with its maximum amount, respectively, in order to have no flash point for the safety in the working environment. These solvents are known to be excellent for dissolving organics in soil. Their physical properties and cleaning abilities for fluxes, water-insoluble cutting oils, and fluoride-type oils were evaluated and compared with those of other cleaning agents with single components. The experimental results show that the HFE-based formulated cleaning agents have various good physical properties which are almost similar to those of a single type of HFE cleaner. They show excellent cleaning ability for fluxes, water-insoluble cutting oils, and fluoride-type oils. These results indicate that the HFE-based formulated cleaning agents can be applicable to various industrial cleaning fields because of their good physical properties and cleaning abilities for various soils.