• Title/Summary/Keyword: 소형펀치

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An Evaluation of Plastic Flow Characteristic for local structure of Weldment in Power Plant using SP test and Inverse FEA (역해석과 소형펀치 시험에 의한 발전설비 용접부의 소성유동특성 평가)

  • Baek, Seung-Se;Kwon, Il-Hyun;Kim, Hoi-Hyun;Lee, Dong-Hwan;Yang, Sung-Mo;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.308-313
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    • 2004
  • SP test has been confirmed the availability, however the application of SP test is hampered because the relation of stress-strain and load-displacement is not determined definitely. This study suggested an evaluation technique of plastic flow characteristic for X20CrMoV121 steel weldment through inverse analysis using SP test and finite element analysis(FEA). From the result, good agreement was found in load-displacement curves obtained from SP test and FEA. Also, The behavior of load-displacement curve from FEA show a rule that load is increase with increasing K(strength coefficient) and displacement is increase with increasing n(work hardening index). From the inverse analysis, true stress-strain curve could be obtained for each local structure of weldment. And the CGHAZ and WM, which showed lower load- displacement behavior, have smaller work hardening index, while FGHAZ have the largest index.

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A Study on Small Punch-Creep Test Using Finite Element Analysis II (유한요소해석을 이용한 소형펀치-크리프 시험에 관한 연구 (II) - SP-Creep 시험과 일축 크리프 시험의 상관성을 중심으로 -)

  • Lee, Song-In;Kwon, Il-Hyun;Kim, Yon-Jig;Ahn, Byung-Guk;Ahn, Haeng-Keun;Baek, Seung-Se;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.111-116
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    • 2001
  • Small punch-creep(SP-Creep) test technique has been applied for evaluating the creep characteristics for high temperature materials. However, in order to evaluate the damage and predict the remaining life, it is necessary to establish a quantitative correlation between SP-Creep and uniaxial-creep test results. This paper presents analytical and experimental results of useful correlation between SP-Creep and uniaxial-creep properties for 9Cr1MoVNb steel at $600{\sim}650^{\circ}C$ in terms of stress(load) and activation energy during creep deformation. Especially, the activation energy obtained from SP-Creep test is linearly related to that from uniaxial-creep test at $650^{\circ}C$ as follows: $Q_{sp-p}{\fallingdotseq}1.37\;Q_{TEN},\;Q_{sp-{\sigma}}{\fallingdotseq}1.53\;Q_{TEN}$.

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Estimation of Fracture Resistance Curves of Nuclear Materials Using Small Punch Specimen (소형펀치 시편을 이용한 원자력 재료의 파괴저항곡선 예측)

  • Chang, Yoon-Suk;Kim, Jong-Min;Choi, Jae-Boong;Kim, Min-Chul;Lee, Bong-Sang;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.1 s.256
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    • pp.70-76
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    • 2007
  • Elastic-plastic fracture mechanics is popularly used for integrity evaluation of major components, however, it is not easy to extract standard specimens from operating facility. This paper examines how ductile fracture toughness is characterized by a small punch testing technique in conjunction with finite element analyses incorporating a damage model. At first, micro-mechanical parameters constituting Rousselier model are calibrated for typical nuclear materials using both estimated and experimental load-displacement (P-$\delta$) curves of miniaturized specimens. Then, fracture resistance (J-R) curves of relatively larger standard CT specimens are predicted by finite element analyses employing the calibrated parameters and compared with corresponding experimental ones. It was proven that estimated results by the proposed method using small punch specimen is promising and might be used as a useful tool for ductile crack growth evaluation.

Relationship Between Small-punch Creep Test Data and Uniaxial Creep Test Data based on the Monkman-Grant Relation (몽크만·그랜트관계에 기초한 소형펀치 크리프시험 데이터와 일축 크리프시험 데이터의 관계)

  • Kim, Bum Joon;Sohn, Ilseon;Lim, Byeong Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.809-814
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    • 2013
  • The relationship between the small-punch creep test and the conventional creep test was investigated experimentally using a method similar to that of the Monkman-Grant relationship. Uniaxial and small-punch creep rupture tests were carried out on 9Cr-2W ferritic steel (Commercial Grade 92 steel: X10CrWMoVNb 9-2) at elevated temperatures. From the relation derived in the same manner as the Monkman-Grant relation, a correlation between the displacement rate in response to the small-punch creep test and the strain rate in the uniaxial creep test was found, and the creep life was calculated using this relation. Furthermore, the failure modes of the small punch creep test specimens were investigated to show that the fracture was caused by creep.

Assessment of Creep Properties of 9Cr Steel Using Small Punch Creep Testing (소형펀치 크리프 시험을 이용한 9Cr강의 크리프 상수 평가)

  • Yun, Gi-Bong;Park, Tae-Gyu;Sim, Sang-Hun;Jeong, Il-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1493-1500
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    • 2001
  • Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

Study on Hydrogen Embrittlement for API 5L X65 Steel Using Small Punch Test I : Base Metal (소형펀치 시험을 이용한 API 5L X65 강의 수소취화에 관한 연구 I : 모재부)

  • Jang, Sang-Yup;Yoon, Kee-Bong
    • Journal of Energy Engineering
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    • v.18 no.1
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    • pp.49-55
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    • 2009
  • Occurrence of hydrogen embrittlement could be one of the main obstacles for using structural equipment under hydrogen environment. It is required to develop assessment methods of hydrogen embrittlement for the metals used in production, storage, transmission and application utilities of hydrogen. The most probable method of hydrogen mass transmission is using existing natural gas pipeline. Base or weld part of the pipeline can be damaged by mixed gas of hydrogen in the pipeline. In this study small punch (SP) testing was employed to evaluate the hydrogen embrittlement behavior for a line pipe steel (API X65) with electrochemically hydrogen charged specimens. Results showed that the SP test can be a good candidate test method for hydrogen damage evaluation method. Strength of steel is known to be decreased with the level of hydrogen charging. However, for API X65 steel base metal need in this study, the effect of hydrogen to strength was not significant. It can be negligible regardless of the hydrogen contents in the steel. With this test different strength levels with various hydrogen charging conditions were observed. It can also be anticipated that more sensitive evaluation of material behavior be obtainable by the SP test method.

Study on Hydrogen Embrittlement for API 5L X65 Steel Using Small Punch Test II : Weld Metal (소형펀치 시험을 이용한 API 5L X65 강의 수소취화에 관한 연구 II : 용접부)

  • Jang, Sang-Yup;Yoon, Kee-Bong
    • Journal of Energy Engineering
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    • v.18 no.1
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    • pp.56-62
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    • 2009
  • With weld metal of X65 steel, hydrogen was charged by electro-chemical method and mechanical behavior such as strength was measured by the small punch test. The weld metal was more sensitive to hydrogen charging than the case of base metal. The small punch (SP) strength was decreased as the hydrogen contents increased. Magnitude of strength decrease was dependent on current density, temperature, charging time. Current density and charging time have significant effect on the mechanical properties but temperature of electrolyte has limited effect. Fractured surfaces of the tested specimens were observed by SEM (scanning electron microscope). In the hydrogen charged specimens cleavage fracture were observed, which is consistent with the SP test results. Since the testing procedure for studying hydrogen embrittlement proposed in this study has shown good reproducibility of test results, the proposed method can be assumed to be a reliable test procedure. Using the electrochemical charging and the small punch test, the change of SP strength for X65 weld metal due to hydrogen embritlement could be evaluated sensitively.

Evaluation of Tensile Properties in Small Punch Test Using Finite Element Analysis (유한요소해석을 이용한 소형펀치시험에서의 인장물성평가)

  • Lee, Jae-Bong;Kim, Min-Chul;Park, Jai-Hak;Lee, Bong-Sang
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.31-36
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    • 2003
  • In this study a relationship between SP curves and tensile properties was investigated by FE analysis on SP test with various assumed tensile properties. For the accuracy of FE analysis, SP test and tensile test were performed and those results were compared with FE analysis results. The yield load(Py) defined from the intersection point of two lines tangent to the elastic bending region and plastic bending region. And it was related specifically with yield stress(${\sigma}_0$) in FE analysis result curves. The slopes of FE analysis result curves normalized by yield stress(${\sigma}_0$) reflected the change of tensile properties regardless of yield stress(${\sigma}_0$) variation. Empirical relations were derived from these results. Tensile properties from these relations showed good agreement in FE analysis curve and tested curve.

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A Study on the Small Punch Test Behaviors of Gas Turbine Blades Material Inconel 738LC (가스터빈 블레이드 재질 Inconel 738LC의 소형펀치시험 거동에 관한 연구)

  • Jang, S.H.;Yoo, K.B.;Choi, G.S.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.193-198
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    • 2000
  • The small punch test have been developed to evaluate the material strength of the power plant components. This small punch test specimen is very small than the conventional strength test specimens. Korea Electric Power Research Institute (KEPRI) have been applying this test to assess accurately the life of thermal power plant and enhancing the reliability. The small punch test for gas turbine blades is under development. It's possible to compare the relative strength among the same materials having different operation histories. In this paper, the strength reductions of gas turbine materials are investigated by the small punch tests. All materials shows the almost same strength and deformation with the allowable deviation. At the same test temperature, the damaged material has the maximum load value. The strength reduction is not shown in this small punch test results.

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