• 한국시뮬레이션학회논문지
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• 제19권1호
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• pp.73-82
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• 2010

전 세계 조선 산업에서 생산성의 향상이 크게 이슈화되면서, 생산 라인의 생산성 향상을 위해 새로운 방법론, 생산 자동화, 향상된 생산계획 및 일정계획 등의 연구가 진행되어 왔다. 본 연구는 조선 생산의 일정계획과 관련하여 소조립 라인의 소일정계획의 최적화를 통한 생산성 향상에 관한 것이다. 소조립 라인의 소일정계획 최적화를 위하여 공정 별 작업자 배치와 운용에 관한 시나리오와 스키드 패턴의 투입 순서를 미정 다항식 문제로 정식화하고 문제 해결하기 위해 메타휴리스틱 방법 중 하나이며 확률변수를 사용하는 시뮬레이티드 어닐링을 적용하여 지역 최소값에 빠지는 것을 막고 전역 최소값을 찾도록 하였다. 실제 조선소의 소조립 라인의 작업 시간 데이터와 스키드 투입 순서 데이터를 사용하여 최적화를 수행하고 최적화 결과의 효과를 검증하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.1070-1075
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• 2004

Many mid-sized companies in Korean automotive industry have attempted to solve the lack of human power, to control the quality of components, to improve the production rate, and to innovate the manufacturing line. The goals of this study are to analyze the production rate of an automotive component manufacturing line using simulation software, to construct a Flexible Automation Subassembly (FAS) system and to suggest an optimized layout design using FAS line. In this research, the simulation model for manufacturing line was developed and used the realistic data (production planning, component type, working order, process time, queue time, line rules, etc) of a medium sized company in Korean automotive industry. To complete this research, a simulation software 'ARENA' was used.

• 대한기계학회논문집A
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• 제29권1호
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• pp.38-44
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• 2005

Many mid-sized companies in Korean automotive industry have attempted to solve the lack of human power, to control the quality of components, to improve the production rate, and to innovate the manufacturing line. The goals of this study are to analyze the production rate of an automotive component manufacturing line using simulation software, to construct a Flexible Automation Subassembly (FAS) system and to suggest an optimized layout design using FAS line. In this research, the simulation model for manufacturing line was developed and used the realistic data of a medium sized company in Korean automotive industry. To complete this research, a simulation software 'ARENA' was used. This research analyzed the work distribution strategy and cycle time element for production flow and proposed an optimized layout to resolve line balancing problem which would bring the improved production rate.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.719-723
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• 1997

The welding automation in ship manufacturing process,especially in the sub-assembly line is considered to be a difficult job because the welding part is too huge, various, unstructured for a welding robot to weld fully automatically. The weld orocess at the sub-assembly line for ship manufacturing is to joint the various stiffener on the base panel. In order to realize automatic robot weld in sub-assembly line, robot have to equip with the sensing system to recognize the position of the parts. In this research,we developed a vision system to detect the position of base panle for sub-assembly line is shipbuilding process. The vision system is composed of one CCD camera attached on the base of robot, 2-500W halogen lamps for active illumination. In the image processing algorithm,the base panel is represented by two set of lines located at its two corner through hough transform. However, the various noise line caused by highlight,scratches and stiffener,roller in conveyor, and so on is contained in the captured image, this nosie can be eliminated by region segmentation and threshold in hough transform domain. The matching process to recognize the position of weld panel is executed by finding patterns in the Hough transformed domain. The sets of experiments performed in the sub-assembly line show the effectiveness of the proposed algorithm.