• Title/Summary/Keyword: 소재 재활용

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기술현황분석 - 에코융합형 신개념 절삭 공구의 관련 기술 현황과 개발 사례

  • Gang, Jae-Hun
    • 기계와재료
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    • v.24 no.1
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    • pp.82-91
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    • 2012
  • 이제 더 이상 지구 온난화는 나만 혹은 우리를 제외한 남의 일이 아닌 것이다. 거의 매일 우리는 지구 온난화로 인한 난처한 현상들을 보고 듣거나 직접 느끼고 있는 중이다. 지구 온난화의 주 원인인 이산화탄소 가스의 배출은 비록 다양한 배출 요인들로부터 비롯되고 있다지만 무엇보다도 과다한 생산 제조 활동 때문이라는 것을 모르는 사람은 거의 없을 것이다. 과다한 생산 제조 활동의 증가 추세가 둔화되지 않는 것을 지속적인 신규 생산 제조 활동으로부터 비롯되는 것이라 생각할 수 있다. 이를 막을 수 있는 방안은 말이 쉽긴 하나 재활용 더 나아가 재사용하는 길 뿐이다. 사실상 재활용 역시 상대적으로나 적은 범위의 국한된 생산 제조 활동일 뿐이지 이산화탄소 가스의 배출은 역시 원천적으로 차단하기가 거의 곤란하다. 결국은 재사용의 선택만이 효과적으로 이를 최대한 억제할 수 있는 바른 길이 될 수 있을 것이다. 한편, 최근에 들어서 이른 바 눈에 보이지 않는 자원 전쟁의 분위기가 전세계적으로 고조되고 있는 실정이다. 희귀 금속 자원을 보유하고 있지 않는 국내의 경우는 전반적으로 산업 분야에 걸친 생산 제조 활동에서 요구되고 있는 부품 소재용 원천 금속 자원을 매년 막대한 외화를 지불하며 종속적으로 중국 등의 국가들로부터 수입에 의존하고 있다. 이 또한 매년 일정한 수입 량이 보장되지도 않을 뿐만 아니라 해마다 관세가 높아져 여간 골치 아픈 일이 아니다. 따라서 생산 제조 활동을 주로 하여 수출에 많은 기대를 하고 있는 OECD 국가의 일원인 구내의 경우에는 환경적인 측면과 경제적인 측면을 동시에 고려한 이른바 에코지향형 생산 제조 활동을 더욱 심도있게 추구할 당위성이 제기된다. 이 중의 하나가 바로 생산 제조 활동의 주역을 이루는 매개체 중의 일원인 에코융합형 신개념의 절삭 공구라고 할 수 있다.

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Sustainable Management of Oyster Shell By-Products and Recent Research Techniques (굴 패각 부산물의 지속 가능한 처리 및 최근 연구 기술)

  • Nam, Gnu;Lee, Namju;Ahn, Ji Whan
    • Journal of Energy Engineering
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    • v.27 no.1
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    • pp.1-11
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    • 2018
  • Oysters have been continuously produced from all around the world including South Korea every year. The oyster shell by-products accompanied by the oysters have caused the social and environmental problems due to the absence of any method or technique to deal with the by-products. In order to solve those problems, diverse researches and environmental friendly methods using the oyster shells are in development by now due to the possibility as cheap materials. In this review, we discuss the worldwide status of oyster shells and investigate the physical and chemical characteristics of the oyster shells. In addition, we discuss the recent trends about the sustainable methods to utilize the oyster shells.

A study of recovery and recycling from Tin wasted resources (주석 함유 폐 자원으로부터 주석 회수 및 재활용 방안 연구)

  • Jeong, Hang-Cheol;Jin, Yeon-Ho;Kim, Geon-Hong;Jang, Dae-Hwan;Gong, Man-Sik
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.217-218
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    • 2015
  • 주석은 최근 첨단 전기, 전자 제품의 핵심 소재로써 지속적인 수요 증가가 예상되는 전략 금속이다. 국내의 수요량은 2011년 기준 약 17,000톤 으로 99% 이상 수입에 의존하고 있는 실정이다. 그러나, 국내의 주석 제련 산업은 전무한 상태이며 폐자원에서 재활용하는 회수 기술도 초보 단계이다. 이러한 폐자원 발생량은 12,000톤/year이며, 약 1200억원에 달하는 규모이다. 다양한 폐자원의 선별적 전처리 요소 기술 개발 및 회수 공정 시스템 개발이 절실히 요구된다. 본 연구에서는, 주석 폐자원 중 solder 용융물 및 공정 스크랩 Lead solder, Lead-free solder 등 뿐만 아니라, ITO target 제조 시 발생하는 ITO sludge 등의 고상 폐자원으로부터 페자원의 물성을 파악하여 금속/산화물과의 파/분쇄 및 분급공정을 통하여 고품위의 주석 금속을 회수하였다. 뿐만 아니라, 고순도 주석시 발생하는 양극 슬라임 침출액 등의 액상 폐자원으로부터 희소금속의 추출 및 회수를 위해 습식 전처리 공정을 수행하였다. 침출액은 주석, 구리, 납 등의 유가금속이 이온형태로 존재하고 있으며, Chlorine이 다량 함유되어 있다. 고품위의 주석 산화물을 회수하기 위하여 침출액 내의 구리 제거 공정, Chlorine 제거 공정 등을 순차적으로 수행하여 고품위의 산화물 회수를 수행하였다.

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Evaluation of silicon powder waste quality by electromagnetic induction melting and resistance test (단결정 잉곳의 표면 그라인딩에서 발생하는 고순도 실리콘 분말 폐기물의 용해 및 품질 평가)

  • Moon, Byung Moon;Kim, Gangjune;Koo, Hyun Jin;Shin, Je Sik
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.187.2-187.2
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    • 2011
  • 태양광산업의 value chain중 up-stream쪽인 고순도 실리콘산업은 셀, 모듈, 시스템 쪽에 비하여 영업 이익률이나 부가가치 측면에서 매우 높은 성장성을 현재 보여주고 있으며 최근 원자력산업의 안전성 문제가 대두됨으로 인하여 태양광수요가 전 세계적으로 증대되는 경향을 나타내어 태양광용 실리콘의 수요가 확대됨과 아울러 spot시장에서의 가격 또한 상승하고 있다. 이런 관점에서 잉곳 및 웨이퍼 가공 중에 발생하는 고순도 실리콘 폐기물의 재활용 이 다시 주목받고 있다. 태양전지 웨이퍼(wafer)용 소재는 6N급 이상의 결정질 실리콘 잉곳(ingot)이 주를 이루며, 고효율의 셀을 제조하기 위해서 단결정 실리콘 잉곳이 많이 사용된다. 실리콘 단결정을 육성하는 방법에는 Floating zone 법, Czochralski 법, Bridgeman 법, CVD 등 매우 다양하다. 이 중 Czochralski 법은 전체 생산량의 대부분을 차지하고 있는 방법으로, 용융액에서 결정을 인상하여 ingot을 제작하는 방법이다. 그러나 대량의 전기에너지를 소비하여 제작되는 고순도의 실리콘 단결정 잉곳은 후 가공공정에서 그 절반 이상이 분말(powder) 및 슬러지(sludge)로 폐기되므로, 자원의 재활용 및 환경오염 측면에서 주요과제가 되고 있다. Czochralski 법으로 제작된 ingot의 경우 그 표면이 매끄럽지 못하여, 웨이퍼 단위의 가공 시 형태가 진원이 될 수 있도록 표면을 미리 연마(grinding)하는데, 이때에도 미세 분말이 다량 발생하게 된다. 본 연구에서는 이러한 고순도 단결정 실리콘 ingot의 연마 가공공정에서 발생한 미세 분말을 용해하여 보았다. 진공 챔버(chamber) 내부에 유도가열 코일과 냉도가니로 구성된 장비를 통해 전자기유도가열을 이용하여 실리콘 분말 폐기물을 용해하고, 그 시편을 ICP-MS 및 비저항 측정을 통해 분말 의 특성을 조사하여 재활용 가능성을 검토해 보았다.

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Lithium - A Critical Metal for Clean Energy Technologies: A Comprehensive Review on Challenges and Opportunities for Securing Lithium from Primary and Secondary Resources (리튬-청정 에너지 기술의 핵심금속: 1차 및 2차 자원으로부터 리튬 확보를 위한 도전과 기회에 대한 종합적 고찰)

  • Swain, Basudev;Kim, Min-seuk;Lee, Chan-Gi;Chung, Kyeong Woo;Lee, Jae-chun
    • Resources Recycling
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    • v.28 no.5
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    • pp.3-18
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    • 2019
  • Due to the increasing demand for clean energy, the consumption of lithium ion batteries (LIBs) is expected to grow steadily. Therefore, stable supply of lithium is becoming an important issue globally. Commercially, most of lithium is produced from the brine and minerals viz., spodumene, although various processes/technologies have been developed to recover lithium from other resources such as low grade ores, clays, seawaters and waste lithium ion batteries. In particular, commercialization of such recycling technologies for end-of-life LIBs being generated from various sources including mobile phones and electric vehicles(EVs), has a great potential. This review presents the commercial processes and also the emerging technologies for exploiting minerals and brines, besides that of newly developed lithium-recovery-processes for the waste LIBs. In addition, the future lithium-supply is discussed from the technical point of view. Amongst the emerging processes being developed for lithium recovery from low-grade ores, focus is mostly on the pyro-cum-hydrometallurgical based approaches, though only a few of such approaches have matured. Because of low recycling rate (<1%) of lithium globally compared to the consumption of lithium ion batteries (56% of lithium produced currently), processing of secondary resources could be foresighted as the grand opportunity. Considering the carbon economy, environment, and energy concerns, the hydrometallurgical process may potentially resolve the issue.

Properties of Strength and Stress-Strain of Recycled-Plastic Polymer Concrete (폐플라스틱 재활용 폴리머콘크리트의 강도와 응력-변형률 특성)

  • Jo Byung-Wan;Koo Jakap;Park Seung-Kook
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.329-334
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    • 2005
  • The use of Polymer Concrete (PC) is growing very rapidly in many structural and construction applications such as box culverts, hazardous waste containers, trench lines, floor drains and the repair and overlay of damaged cement concrete surfaces in pavements, bridges, etc. However, PC has a defect economically because resin which be used for binder is expensive. Therefore the latest research is being progressed to replace existing resin with new resin which can reduce the high cost. Here, Polymer concrete using the recycled PET(polyethylene terephthalate) has some merits such as decrease of environmental destruction, decrease of environmental pollution and development of new construction materials. The variables of this study are amount of resin, curing condition and maximum size of coarse aggregate to find out mechanic properties of this. Stress-strain curve was obtained using MTS equipment by strain control. The results indicated that modulus of elasticity was increased gradually in an ascending branch of curve, as an increase of resin content. Compressive strength was the highest for resin content of $13\%$. And Compressive strength was increased as maximum size of coarse aggregate increases. The strain at maximum stress increases with an increase of resin content and size of coarse aggregate. For the descending branch of stress-strain curve the brittle fracture was decreased when it was cured at the room temperature compared to high temperature.

Environmental Impact Evaluation of Mechanical Seal Manufacturing Process by Utilizing Recycled Silicon from End-of-Life PV Module (태양광 폐모듈 실리콘을 재활용한 메커니컬 실 제조공정의 환경성평가)

  • Shin, Byung-Chul;Shin, Ji-Won;Kwon, Woo-Teck;Choi, Joon-Chul;Sun, Ju-Hyeong;Jang, Geun-Yong
    • Clean Technology
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    • v.28 no.3
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    • pp.203-209
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    • 2022
  • An environmental evaluation was conducted by employing LCA methodology for a mechanical seal manufacturing process that uses recycled silicon recovered from end-of-cycle PV modules. The recycled silicon was purified and reacted with carbon to synthesize β-SiC particles. Then the particles underwent compression molding, calcination and heat treatment to produce a product. Field data were collected and the potential environmental impacts of each stage were calculated using the LCI DB of the Ministry of Environment. The assessment was based on 6 categories, which were abiotic resource depletion, acidification, eutrophication, global warming, ozone depletion and photochemical oxidant creation. The environmental impacts by category were 45 kg CO2 for global warming and 2.23 kg C2H4 for photochemical oxide creation, and the overall environmental impact by photochemical oxide creation, resource depletion and global warming had a high contribution of 98.7% based on weighted analysis. The wet process of fine grinding and mixing the raw silicon and carbon, and SiC granulation were major factors that caused the environmental impacts. These impacts need to be reduced by converting to a dry process and using a system to recover and reuse the solvent emitted to the atmosphere. It was analyzed that the environmental impacts of resource depletion and global warming decreased by 53.9% and 60.7%, respectively, by recycling silicon from end-of-cycle PV modules. Weighted analysis showed that the overall environmental impact decreased by 27%, and the LCA analysis confirmed that recycling waste modules could be a major means of resource saving and realizing carbon neutrality.

The Development and Application of Teaching-Learning Plan to NIE Community Activity of Inquiry for Cultivating Environmental Awareness (환경의식 함양을 위한 NIE탐구공동체 활동교수.학습과정안 개발 및 적용)

  • Moon, Ji-Young;Lee, Hye-Ja
    • Journal of Korean Home Economics Education Association
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    • v.22 no.4
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    • pp.15-29
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    • 2010
  • We developed the novel coursework of 'NIE community activity teaching-learning plan' in the unit of 'Clothing Life' of the 7th 'Technology-Home Economics' curriculum and applied it to classes in the middle school. The educational themes of 'Textile and Cloth', 'Purchase, Usage and Storage of Clothes', 'Laundry of Clothes', Recycling and Disposal of Clothes' were extracted from ten kinds of textbooks. And eight lessons of NIE community activity teaching-learning plan were developed. Ninety-seven students at second grade in 3 classes of the middle school were randomly enrolled in this study. After learning, their environmental recognition and educational interest and attitude on the class of NIE community activity were investigated. The general environmental recognition of most students was improved via NIE community activity, which is emphasizing on the analysis of articles of newspapers, the critical and creative thinking, and the mutual discussion. The environmental recognition related to 'Textile and Cloth', 'Purchase, Usage and Storage of Clothes', 'Laundry of Clothes', Recycling and Disposal of Clothes' was significantly improved. Educational interest and attitude on the class of NIE community activity were also improved of great significance. The novel contents and methods of NIE community activity were evaluated to help students understand the class better and enhance their environmental recognition higher. With these results, NIE community activity teaching-learning plan might not only improve the educational interest and attitude, but also enhance the environmental recognition of the students.

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Basic Study on the Recycling of a Waste MgO-C Refractory Material as a Flux for EAF Steelmaking (전기로 폐 MgO-C계 내화재의 제강원료 활용 가능성 연구)

  • Wang, Jei-Pil;Kim, Hang-Goo;Go, Min-Seok;Lee, Dong-Hun
    • Resources Recycling
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    • v.30 no.6
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    • pp.53-60
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    • 2021
  • In EAF steelmaking industries, MgO content in slag increases due to the addition of dolomite flux to protect refractory lines of furnaces and improve the desulfurization capability of slag. In addition, coal powder is injected in the molten steel bath to increase the energy efficiency of the process. In this regard, the utilization of waste MgO-C refractory material as a flux was examined because it has high amounts of MgO (>70%) and graphite carbon (>10%). A series of experiments were carried out using industrial EAF slag with added light burnt dolomite and waste MgO refractory material from a Korean steel company. The results for the addition of the two fluxes were similar in terms of slag basicity; therefore, it is expected that waste MgO-C refractory material can successfully replace dolomite flux. In addition, when the waste MgO-C refractory material was added as flux, slag foaming phenomenon was demonstrated because of the reaction between the graphite from the refractory material and iron oxides in the slag.

Properties of Glass Melting Using Recycled Refused Coal Ore (선탄 경석 재활용 원료를 이용한 유리 용융 특성)

  • Lee, Ji-Sun;Kim, Sun-Woog;Ra, Yong-Ho;Lee, Youngjin;Lim, Tae-Young;Hwang, Jonghee;Jeon, Dae-Woo;Kim, Jin-Ho
    • Korean Journal of Materials Research
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    • v.29 no.11
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    • pp.727-733
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    • 2019
  • In this study, the glass melting properties are evaluated to examine the possibility of using refused coal ore as replacement for ceramic materials. To fabricate the glass, refused coal ore with calcium carbonate and sodium carbonate in it (which are added as supplementary materials) is put into an alumina crucible, melted at $1,200{\sim}1,500^{\circ}C$ for 1 hr, and then annealed at $600^{\circ}C$ for 2 hrs. We fabricate a black colored glass. The properties of the glass are measured by XRD (X-ray diffractometry) and TG-DTA (thermogravimetry-differential thermal analysis). Glass samples manufactured at more than $1,300^{\circ}C$ with more than 60 % of refused coal ore are found by XRD to be non-crystalline in nature. In the case of the glass sample with 40 % of refused coal ore, from the sample melted at $1,200^{\circ}C$, a sodium aluminum phosphate peak, a disodium calcium silicate peak, and an unknown peak are observed. On the other hand, in the sample melted at $1,300^{\circ}C$, only the sodium aluminum phosphate peak and unknown peak are observed. And, peak changes that affect crystallization of the glass according to melting temperature are found. Therefore, it is concluded that glass with refused coal ore has good melting conditions at more than $1,200^{\circ}C$ and so can be applied to the construction field for materials such as glass tile, foamed glass panels, etc.