• Title/Summary/Keyword: 소성 유동

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Evaluation of Flow Stress using Geometric Conditions of Ball Indentation Test (압입 시험의 기하학적 조건과 유동 응력 선도와의 관계에 관한 연구)

  • 이병섭;이호진;이봉상
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.291-294
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    • 2003
  • Ball indentation tests have been used to estimate the mechanical properties of materials by some investigators. In this study, load-depth curves from ball indentation tests have been analysed using the geometric conditions of ball indentation. Series of numerical calculations and experimental results showed that those curves could be simplified by linear functions. After linearizing the indentation curves, the estimation process of the flow properties became straight forward and the scatter of results could be drastically reduced.

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Finite Element Analysis of Axisymmetric Multi-Stage Deep Drawing Processes (축대칭 다단계 디프드로잉 공정의 유한요소해석)

  • 윤정환;유동진;양동열;김석관
    • Transactions of Materials Processing
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    • v.3 no.4
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    • pp.468-481
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    • 1994
  • Mathematical description of arbitrarily-shaped tool surface are introduced by parametric patch approaches along with the related contact search algorithm. In order to maintain the advantages of membrane elements and to incoporate the bending effect, a BEAM(Bending Energy Augmented Membrane) element is proposed. Computation are carried out for some complex axisymmetric multi-stage deep drawing to verify the validity and the effectiveness of the proposed method.

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An Experimental Study on the Relation between Flow Stress and Vickers Hardness (유동응력과 비커스경도의 관계 실험적 연구)

  • 이충호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.65-68
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    • 1997
  • Vickers hardness is defined as indenting force per unit area indented by a pyramid-shaped diamond at the hardness test. It is well known that Vickers hardness has a direct relation with the flow stress of the strain-hardened material. This relation was theoretically investigated and the result was summerized in a form of algebraic equation in the last paper. In the present paper and experimental validation of this theoretical relation is given along with mathematical formulas for conversion of Vickers hardness into the flow stress in the strain-hardened material for practical use.

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A Study on the Theoretical Relation between Flow Stress and Vickers Hardness (유동응력과 비커스경도의 이론적 관계 연구)

  • 이충호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.69-72
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    • 1997
  • The indentation process in the Vickers hardness test is a kind of controlled local plastic deformation. Vickers hardness is defined as indenting force per unit area indented by a pyramid-shaped diamond at the hardness test. That is a measure of mechanical resistance against indentation of a rigid body into the deformable material. Therefore it is well known that Vickers hardness has a direct relation with the flow stress of the strain-hardened tmaterial. This relation is theoretically investigated and the result is given for use in practice.

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Practical Determination of the Die Shape Using a Streamline in Axisymmetric Extrusion (유동경로를 이용한 축대칭 금형 형상의 실용적 ,결정)

  • 이용신
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.111-114
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    • 2001
  • A new, simple method to determine the die shape using a streamline in extrusion is presented. This method assumes that a billet deforms naturally to minimize the energy input for the given process condition. Then, an optimal die shape can be determined along a streamline. Extrusion operations with two types of materials, strain-hardening material and strain-rate hardening material, are examined using this method. Predictions with the proposed method are compared with those by the previous optimizing model to show its efficiency.

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A Practical Method to Determine the Die Shape using a Streamline in Axisymmetric Extrusion (축대칭 압출에서의 유동경로를 이용한 실용적 금형설계)

  • 윤상헌
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.79-82
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    • 2000
  • A new simple method to determined the die shape using a streamline in extrusion is presented. This method assumes that a billet deforms naturally to minimize the energy input for the given process condition. Then an optimal die shape can be determined along a streamline. Extrusion operations with two types of materials strain-hardening material and strain-rate hardening material are examined using this method. Prediction with the proposed method are compared with those by the previous optimizing model to show its efficiency.

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An Experimental Study for Forming Characteristics of Mash Seam Welding Sheets (매쉬심 용접판재의 성형 특성에 관한 실험적 연구)

  • 이명호;신외경;금영탁;황보원;유동열
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.582-589
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    • 2000
  • In recent automotive industry, vehicle weight can be reduced by one-step forming of tailored blanks welded with two or more sheets of metal blanks. Mash seam welding shows an overlap joint, a much wider welding area, and heat affected zone(HAZ) than a laser welding. This paper deals with the forming characteristics of mash seam welded tailored blanks. Mash seam welded blanks of same or different thickness combinations were prepared, and tensile, hardness, erichsen, and dome stretching tests were done.

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Flow-Induced Birefringence of Polymers in the Region of Abrupt Thickness Transition (두께가 급격히 변하는 영역에서 고분자 유동에 의한 복굴절)

  • Lee, H.S.;Isayev, A.I.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.20-25
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    • 2009
  • A finite element analysis was carried out for a 4:1 planar contraction die for polymer melts using the viscoelastic constitutive equation of Leonov. Viscoelastic fluids showed significant differences in pressure drop and birefringence in contraction and expansion flows. The pressure drop was higher and the birefringence smaller in expansion than in contraction flow. The difference increased with increasing flow rate. The nonlinear Leonov model was shown to describe the viscoelastic effects observed in experiments.

Applications to the Numerical Stamping Analysis of Tailor-welded Blanks (테일러드 블랭크의 스탬핑 성형해석에 관한 연구)

  • 이종민;최이천;최치수;유동진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.110-120
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    • 1998
  • Tailor-welded blanks are made of two or more different blanks in thickness or material. So car body with tailor-welded blanks need not reinforcement panels. However in order to make stamping tools for tailor-welded blanks, die engineers should know about the exact position of the welding line after the part is drawn. The necessity of knowledge about the position of welding line needs forming simulation methodology as a prior step in tooling. Therefor some parts of the simulation methodology are proposed and compared with the experimental results.

A Development of Explicit Algorithm for Stress-Erection Analysis of STRARCH System (스트라치 시스템의 긴장응력해석을 위한 명시적 해석법의 개발)

  • Lee, Kyoung-Soo;Han, Sang-Eul
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.5
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    • pp.513-520
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    • 2011
  • In this paper, the advanced explicit algorithm is proposed to simulate the stress-erection process analysis of Strarch system. The Strarch(Stressed-Arch) system is a unique and innovative structural system and member prestress comprising prefabricated plane truss frames which are erected by a post-tensioning stress-erection procedure. The flexible bottom chord which have sleeve and gap detail are closed by the reaction force of prestressing tendon. The prestress imposing to the tendon will make the Strarch system to be erected. This post tensioning process is called as "stress-erection process". During the stress-erection process, the plastic rigid body rotation is occurred to the flexible top chord by the excessive amount of plastic strain, and the structural characteristic becomes to be unstable. In this study, the large deformational beam-column element with plastic hinge is used to model the flexible top chord, and the advanced Dynamic Relaxation method(DRM) are applied to the unstable problem of stress-erection process of Strarch system. Finally, the verification of proposed explicit algorithm is evaluated by analysing the stress-erection of real project of Strarch system.