• Title/Summary/Keyword: 소결 세라믹

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Mechanical Properties of Partially Stabilized $\alpha$-Sialon Synthesized from Kimcheon Quartzite (김천규석으로부터 제조한 부분안정화 $\alpha$-Sialon의 기계적 물성)

  • 서원선;조덕호;이홍림
    • Journal of the Korean Ceramic Society
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    • v.25 no.2
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    • pp.143-153
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    • 1988
  • In order to synthesize the partially stabilized $\alpha$-Sialon, A1N and Y2O3 were added to synthesized $\alpha$-Si3N4. The phase composition, mechanical properties, micro structure, etc, of the synthesized $\alpha$-Sialon were investigated. Partially stabilized $\alpha$-Sialon ceramics could be synthesized from the composition which was a little deviated from x=0.4, x=0.6 composition along the Si3N4.0.1Y2O3:0.9AlN tie line at 1750-180$0^{\circ}C$ for 2 hrs in N2 atmosphere. It is assumed that A1N is more closely related than Y2O3 to the formation of $\alpha$-Sialon, and that A1N is more easily dissolved into $\alpha$-structure than into $\beta$-structure. In Ya2O3-rich phase mechanical properties were observed to be poor because of formation of mellilite, grain growth, and thermal decomposition of $\alpha$-Sialon. The maximum values of M.O.R, KIC and hardness are 723 MPa, 4.5MN/㎥/2 and 19.3 GPa, respectively, and they were observed for the $\alpha$-Sialon ceramics sintered at 178$0^{\circ}C$.

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Effects of Ca-Source on the Sintering and Electrical Properties of La0.7Ca0.3Cr0.9Co0.1O3-δ for Solid Oxide Fuel Cell Interconnects (고체산화물연료전지 연결재용 La0.7Ca0.3Cr0.9Co0.1O3-δ 조성계에 Ca Source 변화에 따른 소결 및 전기적 특성에 관한 연구)

  • Park, Sung-Tae;Choi, Byung-Hyun;Ji, Mi-Jung;An, Yong-Tae;Choi, Heon-Jin
    • Journal of the Korean Ceramic Society
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    • v.48 no.3
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    • pp.246-250
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    • 2011
  • Effects on sintering and electrical properties of $La_{0.7}Ca_{0.3}Cr_{0.9}Co_{0.1}O_{3-{\delta}}$ system, a interconnect material for cylindrical and flat tubular solid oxide fuel cells (SOFC), have been investigated by Ca-source when using $CaCO_3$ and $CaF_2$. When using $CaCO_3$ and $CaF_2$ was mixing as Ca-source, single phased perovskite solid solution was observed for each sample. The sintering temperature was decreased by $CaF_2$ contents was increased. When using 0.1 mole $CaF_2$ was densely sintered at $1400^{\circ}C$ and relative density was 93.8%. Also, electrical conductivity in oxidation and reducing atmosphere was 47, 4.3 S/cm, respectively, due to $F^-$ ion enhance the electrical conductivity in reducing atmosphere.

Effects of Al2O3-RE2O3 Additive for the Sintering of SiC and the Fabrication of SiCf/SiC Composites (SiC 소결에 미치는 Al2O3-RE2O3 첨가제의 영향과 SiCf/SiC 복합체의 제조)

  • Yu, Hyun-Woo;Raju, Kati;Park, Ji Yeon;Yoon, Dang-Hyok
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.364-371
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    • 2013
  • The sintering behavior of monolithic SiC is examined using the binary sintering additive of $Al_2O_3$-rare earth oxide ($RE_2O_3$, where RE = Sc, Nd, Dy, Ho, or Yb). Through hot pressing at 20 MPa and $1750^{\circ}C$ for 1 h in an Ar atmosphere for 52 nm fine ${\beta}$-SiC powder added with 5 wt% sintering additive, a SiC density of > 97% is achieved, which indicates the effectiveness of $Al_2O_3-RE_2O_3$ system as a sintering of additive for SiC. Based on this result, 7 wt% of $Al_2O_3-Sc_2O_3$ is tested as an additive system for the fabrication of a continuous SiC fiber-reinforced SiC-matrix composite ($SiC_f$/SiC). Electrophoretic deposition combined with the application of ultrasonic pulses is used to efficiently infiltrate the matrix phase into the voids of $Tyranno^{TM}$-SA3 fabric. After hot pressing, a composite density of > 97% is obtained, along with a maximum flexural strength of 443 MPa.

Effects of Microstructures and Interfaces between $BaTiO_3$ Thin Films and Substrates on Electrical Properties in Aerosol Deposition Method (Aerosol Deposition Method으로 성막한 $BaTiO_3$ 박막과 기판과의 계면 및 미세구조가 전기적 특성에 미치는 영향)

  • Oh, Jong-Min;Nam, Song-Min
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.350-350
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    • 2008
  • 최근 이동 통신 분야에서 전자기기들의 고주파화와 소형화에 대한 관심이 높아지면서 고주파 소자로서 필수적으로 사용 되어온 디커플링 캐패시터도 이 두 가지 요구를 만족시키기 위해 기존의 표면 실장형에서 평판 형태인 기판 내장형 캐패시터로 발전해 가고 있다. 이를 실현하기 위한 공정법으로 Low Temperature Co-fired Ceramics (LTCCs)와 polymer composite등의 연구가 진행되고 있으나 LTCCs는 높은 공정온도에 의한 내부 확산과 서로 다른 열팽창 계수에 의한 소결후의 수축과 같은 단점들을 가지고 있으며 polymer composite 은 비교적 낮은 공정온도에도 불구하고 유전특성과 방열특성이 우수하지 못한 문제점을 가지고 있었다. 이러한 단점들을 극복하기 위해 Aerosol Deposition Method (ADM)를 주목하게 되었다. 이 공정 법은 상온 저 진공 분위기에서 세라믹 분말을 기판에 고속 분사시켜 기공과 균열이 거의 없는 치밀한 나노구조의 세라믹을 제작하는 새로운 코팅기술이다. 본 연구에서는 고주파용 디커플링 캐패시터의 응용을 위하여 상온에서 높은 유전율을 가지며 강유전체 물질인 $BaTiO_3$를 사용하였다. 출발원료로서 0.45 ${\mu}m$크기의 $BaTiO_3$ 분말을 이용하여 상온에서 submicron에서 수 micron의 두께로 성막하였다. 그러나 ADM으로 $BaTiO_3$ 막을 성막할 경우 유전율이 100이하로 급격히 떨어지는 현상이 기존 연구에서 보고되어 왔으며 본 연구에서도 이를 확인하였다. 디커플링 캐패시터의 밀도를 높이기 위해서 유전체의 유전율을 높이거나 두께를 앓게 하는 방법이 있으나 이번 연구에서는 박막화에 초점을 맞추어 진행하였다. 하지만 $BaTiO_3$ 막의 두께를 $1{\mu}m$이하의 박막으로 제조했을 경우 XRD 분석을 통하여 결정상이 얻어졌음을 확인했음에도 불구하고 유전체로서의 특성을 보이지 않았다. 이 원인을 $BaTiO_3$ 박막의 누설전류에 의한 것이라고 판단하고 $BaTiO_3$ 박막과 기판과의 계면 및 미세구조를 확인하였으며 이것이 전기적 특성에 미치는 영향에 대해 분석하였다.

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Preparation and Oxygen Permeability of $PrBa_{0.9}Sr_{0.1}Co_2O_{5+{\delta}}$ Ceramic Membrane ($PrBa_{0.9}Sr_{0.1}Co_2O_{5+{\delta}}$ 세라믹 분리막의 제조 및 산소투과 특성)

  • Pyo, Dae-Woong;Kim, Jong-Pyo;Son, Su-Hwan;Park, Jung-Hoon
    • Membrane Journal
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    • v.21 no.4
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    • pp.321-328
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    • 2011
  • $PrBa_{0.9}Sr_{0.1}Co_2O_{5+{\delta}}$ oxide was synthesized by soild state reaction method. Dense ceramic membrane was prepared using as-prepared powder by pressing and sintering at $1250^{\circ}C$. XRD result of membrane showed double perovskite structure. Leakage and oxygen permeation test were conducted on the membrane sealed by pyrex ring as a sealing material. Oxygen permeation was measured in the temperature range from 850 to $950^{\circ}C$. The oxygen flux of $PrBa_{0.9}Sr_{0.1}Co_2O_{5+{\delta}}$ membrane was increased with the temperature from 0.15 to $0.32mL/cm^2{\cdot}min$.

The Preparation for Sintered Body of $CeO_2$ Based Complex Oxide in Low Temperature Solid Oxide Fuel Cells Using Colloidal Surface Chemistry (콜로이드 계면화학을 이용한 저온형 고체전해질용 $CeO_2$계 복합 산화물의 소결체 제조)

  • 황용신;최성철
    • Journal of the Korean Ceramic Society
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    • v.37 no.7
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    • pp.705-712
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    • 2000
  • In this study, the dispersion stability of CeO2 based complex oxide was studied, and density, porosity, and microstructure of green body were investigated using colloid surface chemistry to manufacture the Gd2O3 doped CeO2 solid electrolyte in an aqueous system. To prepare the stable slurry for slip casting, the dispersion stability was examined as a function of pH using ESA(electrokinetic sonic anplitude) analysis. The dynamic mobility of particles was enhanced with anionic and cationic dispersant were added the amount of 0.5wt% respectively, but pH value in slurries didn't move to below 6.0 because of the influence of dopants. This phenomenon also appeared in the CeO2-Y2O3 and CeO2-Sm2O3 systems, so it could be inferred that rare earth dopants such as Gd2O3, Sm2O3 and Y2O3 not only have the similar motion with changing pH in an aqueous system but also can be dissolved in the range of pH 6.0∼6.5. In CeO2-Gd2O3 system, when the anionic dispersant was added the amount of 0.5wt% and pH value in slurries was fixed at 9.5, the green body density was 4.07g/㎤, and the relative density of sintered body was 95.2%. It could be inferred from XRD analysis that Gd3+ substituted into Ce4+ site because there was no free Gd2O3 peak.

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The Study of Sintering Behavior and Piezoelectric Properties in $Pd_{(1-x)}$$Cd_x$[(Mn, Sb), Zr, $Ti]O_3$ Ceramics ($Pd_{(1-x)}$$Cd_x$[(Mn, Sb), Zr, $Ti]O_3$ 세라믹스의 소결 거동 및 압전 특성에 대한 연구)

  • 나은상;최성철
    • Journal of the Korean Ceramic Society
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    • v.37 no.4
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    • pp.395-401
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    • 2000
  • In this study, we chose the basic composition which indicated the best electrical properties by change of x content(0, 0.05, 0.1, 0.15, 0.2, 0.25 mol respectively) in xPb(Mn1/3Sb2/3)O3-(1-x)Pb(Zr0.52Ti0.48)O3 ceramics. And we substituted Cd2+ for Pb2+ site, then observed the sintering behavior, microstructure and electrical propertties according to the various sintering temperature. The basic composition was the 0.05PMS-0.95PZt, and it showed single perovskite phase and excellent properties. In case of Cd2+ substitution, we were able to sinter at 90$0^{\circ}C$ which was lower than conventional sintering temperature(1200~130$0^{\circ}C$). Especially, when the 2mol% substituted PMS-PZT specimens were sintered at 90$0^{\circ}C$ for 2h, we obtained the p=7.6g/㎤, kp=56%, Qm=520 and made sure of a position of Cd2+ substitution by observing lattice parameter, phase transition temperature. From this results, we could infer that because Cd2+ substituted fro A-site, low temperature sintering of Cd2+ substituted PMS-PZT without any loss of electrical properties shows its applicability for the piezoelectric ceramic transformer.

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A Study on the Improvement of Strength in NiO-YSZ Porous Anode Material for Solid Oxide Fuel Cell (SOFC용 다공성 NiO-YSZ 음극소재의 강도향상에 관한 연구)

  • 이기성;서두원;유지행;우상국
    • Journal of the Korean Ceramic Society
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    • v.40 no.3
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    • pp.241-248
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    • 2003
  • We controlled the amount of Y$_2$O$_3$additives, 8 mol% and 10 mol%, and the type of carbon pore former, activated carbon and carbon black, to improve the strength of porous NiO-YSZ anode materials for solid oxide fuel ceil. The 3-point flexural strength, porosity and electrical conductivity were evaluated. As a result, the strength of anode materials with the addition of carbon black was markedly improved. The strength of NiO-10 mol%YSZ sintered at relatively higher temperature was higher than that of NiO-8 mol%YSZ materials. The electrical conductivity of NiO-10 mol%YSZ with carbon black was evaluated as much as 10$^2$∼10$^3$S/cm at 700$^{\circ}C$∼1000$^{\circ}C$ in reducing atmosphere.

Effect of Processing Parameters on the Densification-Behaviors by Low Shrinkage in Clay Materials (점토질소지의 공정제어에 따른 저수축 치밀화효과)

  • 임희진;최성철;이응상;이진성
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.725-734
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    • 1996
  • Shrinkage behaviors associated with forming drying and firing processes could be a driving force for the densification in materials. Low shrinkage-densification behaviors in clay materials have been shown to be highly dependent upon the processing parameters including particle size effect and kinetic behaviors caused by phases transformation characteristics. Chamottes pre-treated at 90$0^{\circ}C$ and 120$0^{\circ}C$ had dominent influence upon shrinkage control of materials during heat-treatment. But Coarse chamotte particles heat-treated at 120$0^{\circ}C$ did not contri-bute to any densification behaviors in clay materials while these added coarse particles could enhance near-net-shape control. Microstructure / property relationships in clay materials have been thought to be directly influenced by optimized characteristics between low shrinkage and densification behaviors.

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Effect of $Ga_2O_3$ and $GeO_2$ Additives on Sintering of Magnesia (Magnesia 소결에 미치는 $Ga_2O_3$$GeO_2$ 첨가의 경향)

  • 이종한;박철원
    • Journal of the Korean Ceramic Society
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    • v.20 no.2
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    • pp.99-106
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    • 1983
  • This experiment has been carried out for the purpose of investigating the effect of $Ga_2O_3$ and $GeO_2$ additivies on sintering of magnesium oxide over the temperature range of 130$0^{\circ}C$~150$0^{\circ}C$. The effect of calcining temperature on the bulk densities of fired compacts prepared from this material was observed MgO powder has been obtained by calcining extra reagent grade magnesium carbonate(basic fired) at 90$0^{\circ}C$ for 30 minutes $Ga_2O_3$and GeO2 were added in the ratio of 1, 2, and 3 wt% to MgO and mixed with calcined MgO. The specimens were prepared by compression with pressure of $700kg/cm^2$ than fired at 130$0^{\circ}C$~150$0^{\circ}C$ for 0-5hrs. Sintering behaviour and microstructure of the fired specimens were examined. The optimum calcination temperature of magnesium carbonate was 90$0^{\circ}C$. Densification rates obeyed the equation D=K in t+c. Theoretical density in the case of addition of $Ga_2O_3$ was 23.1 kcal/mole in the case of the additive $GeO_2$ was 14.176kcal/mole. This low value would appear to support a machanism of grain boundatry diffusion The range of average grain size in the case of addition of $Ga_2O_3$ and $GeO_2$ was 21$\mu\textrm{m}$-31$\mu\textrm{m}$.

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