• Title/Summary/Keyword: 소결응력

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Sintering of Layer Structure Materials: Effect of Starting Material on Sintering Defects and Residual Stress (층상구조 재료의 소결: 출발물질이 소결결함 및 잔류응력에 미치는 영향)

  • 정연길
    • Journal of the Korean Ceramic Society
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    • v.36 no.1
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    • pp.61-68
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    • 1999
  • To analyze several defects and residual stress in sintering of layer structure materials, multiayer materials with TZP/SUS and ZT/SUS, and bilayer materials with porcelain/alumina and porcelain/Y-TZP were fabricated by sintering method. Multilayer materials prepared by pressureless sintering show the sintering defect such as warping, splitting, cracking originated from the difference of sintering shrinkage between each layer, which could be controlled by the adjustment of number and thickness in interlayer. In tape casting, a certain pressure given during sintering relaxed the sintering defects, specially warping. The residual stress in bilayer was examined with Vickers indentation method. A small tensile stress in porcelain/alumina and a large compressive stress in porcelain/Y-TZP were generated on the porcelain interface due to the thermal expansion mismatch, which affected the strength of bilayer materials. As a consequence, the sintering defects of multilayer materials and the residual stresses of bilayer materials were dominantly influenced on material design and starting material constants.

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多孔性 금속의 소성역학

  • 오흥국
    • Journal of the KSME
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    • v.22 no.3
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    • pp.191-195
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    • 1982
  • 소결 금속(sintered metal)은 기공(pore)의 존재로 성형에 있어서 체적변화를 유발하므로 이제까지 사용되어오던 체적변화를 유발하므로 이제까지 사용되어오던 일반 소성이론(conventional plasticity theory)은 적용할 수 없기 때문에 소결금속에 대한 소성이론을 정립해 오고 있다. 그 발달 과정을 보면 미국과 일본에서 각각 독자적인 방법으로 진행되었는데 미국에서는 Kuhn씨가 포아숀 비(.nu.)를 정의하여 실험적으로 구하고 이것을 기초로 하여 항복조건을 정립하고 응력과 변형도율과의 관계를 유도해 냄과 동시에 알루미늄 분말 소결원판 단조에 적용하여 그 실용성을 예시하였다. 한편 일본에서는 교오토오 대학의 Shima, Oyane등이 연구 정립한 것으로서 다공정 금속과 그 본금속의 항복 응력비와 정수압의 항복 응력에 대한 영향도를 정의하여 실험을 통하여 결정한 다음 항복조건을 만들고 이로부터 응력과 변형율과의 관계, 등가 변형율을 유도하였고 이를 폐금형 압축시험에 적용하였다.

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Stress rupture properties and fracture behavior of Ni microalloyed W (W 활성소결체의 응력 파단성 및 파괴 거동에 관한 연구)

  • Kim, Su-Seong;Lee, Kyong-Sub
    • Korean Journal of Materials Research
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    • v.2 no.6
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    • pp.468-476
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    • 1992
  • Stress rupture properties and fracture behavior of Ni microalloyed W were studied using direct load creep tester at 100$0^{\circ}C$, 110$0^{\circ}C$ and 120$0^{\circ}C$ in $H_2$. At the same grain size, 15${\mu}$m, the 100hr. stress rupture strength of W-0.4wt% Ni was 23% higher than that of W-0.2wt%Ni due to the grain growth during test. The minimum creep rate of W-0.2wt%Ni was decreased with an increase in initial grain size. By increasing the Ni content of Ni microalloyed W, rupture time was increased owing to the smaller number and size of cavity. All the specimens showed intergranular fracture by grain boundary sliding and nucleation, growth and coalescence of cavities at grain boundary.

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The High Temperature Deformation Behavior of Mechanically (기계적 합금화된 Al-8wt% Fe분말의 고온 변형거동)

  • Jo, Gwon-Gu;Lee, Do-In;An, In-Seop;Heo, Bo-Yeong;Jo, Jong-Chun;Kim, Seon-Jin;Mun, In-Hyeong
    • Korean Journal of Materials Research
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    • v.3 no.1
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    • pp.50-57
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    • 1993
  • Abstract The sintering behavior of the mechanically alloyed AI-8wt%Fe power during vacuum hot pressing was investigated and high temperature deformation behavior of the sintered specimen was studied through compression tests at various strain rates in the temperature range between 35$0^{\circ}C$ and 45$0^{\circ}C$. In 'addition, thermal stablity of the sintered specimem was examined by hardness measurement after annealing the spcimem for 60 hours in the temperature range of 30$0^{\circ}C$ ~50$0^{\circ}C$. The compressive stress increased rapidly with strain and reached the maximum point at the strain about 3%. With slight decrement after reaching the maximum point, the flow stress became constant up to the strain of 30% and it was considered to be due to equilibrium between work hardening and dynamic recrystallization. The hardness of the 60 hrs annealed specimens began to decrease rapidly at 40$0^{\circ}C$ .

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입계기공의 확산성장 모델을 이용한 고온 기기의 크립균열전파해석(3)

  • Jeon, Jae-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1194-1201
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    • 1996
  • For the case of creep-fatigue interaction, the damage zone developed in front of the growing crack-tip during creep regime is important because it can affect the damage mechanism to be occured by the following fatigue load. These are studied in theis paper through proper consideration of the cavitiy-size dependent sintering stress which is approximated by polynomials. It is shown that the inclination of reversed damage zone size with respect to the applied load parameter can be explained by considering realistic sintering stress distribution. However, the resultant stress field has $r^{1/2+\theta}$ singularity, regardliss of the profile of variable sintering stress, which is the same to that case solved for constant sintering stress.

The Influence of External Stress on the Degradation Phenomena of PZT Ceramics (외부응력에 의한 PZT압전세라믹스의 열화현상)

  • Im, Jin-Ho;Lee, Jun-Hyeong;Kim, Jin-Ho;Jo, Sang-Hui
    • Korean Journal of Materials Research
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    • v.4 no.4
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    • pp.439-444
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    • 1994
  • The influence of the direction of applied compressive stress on degradation mechanism ofpoled PZT sample was studied. When compressive stress perpendicular to poling direction was appliedon poled PZT sample, the degradation phenomena was explained by the diffusion of space chargepolarization. On the contrary, compressive stress parallel to poling direction was applied, it wasexplained by the rearrangement of 90" domains. As the grain size increased, the degradation phenomenawas promoted. It is attributed to different internal stress due to difference of grain size. of grain size.

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Effect of Sintering Time on Microwave Dielectric Properties of Layered Mg0.93Ca0.07TiO3-(Ca0.3Li0.14Sm0.42)TiO3 Ceramics (소결시간에 따른 적층형 Mg0.93Ca0.07TiO3-(Ca0.3Li0.14Sm0.42)TiO3 세라믹스의 마이크로파 유전특성)

  • Cho, Joon-Yeob;Yoon, Ki-Hyun;Kim, Eung-Soo;Kim, Tae-Hong
    • Journal of the Korean Ceramic Society
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    • v.39 no.9
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    • pp.890-895
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    • 2002
  • Effect of the sintering time on the microwave dielectric properties of the layered Functionally Graded Materials(FGMs) of the Mg0.93Ca0.07TiO3(MCT) with (Ca0.3Li0.14Sm0.42)TiO3(CLST) ceramics was investigated. The dielectric constant of layered FGMs specimens showed a nearly constant value and did not change significantly with sintering time. The quality factor, however, was affected by the relative density and thermal stress developed in each dielectric layer. With an increase of the relative density and the decrease of the induced thermal stresses, quality factor of the layered FGMs specimens increased and the quality factor was incluenced sensitively by the change of compressive stress developed in MCT layers which had a lower thermal expansion coefficient than that of CLST. For the layered FGMs specimen sintered at 1300$^{\circ}C$ for 9h, the compressive stress developed in MCT layer showed the maximum value, which, in turn, the quality factor of the specimen was the minimum value.

A study on the effect of Ni-rich phase on the stress-rupture properties of Ni microalloyed W (W 활성소결체의 Ni-rich 상의 양이 응력 파단 성질에 미치는 영향에 관한 연구)

  • Park, Dae-Gyu;Kim, Su-Seong;Lee, Kyung-Sub
    • Korean Journal of Materials Research
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    • v.2 no.4
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    • pp.270-278
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    • 1992
  • The effect of Ni-rich phase on the stress-rupture properties of Ni mlcroalloyed W were studied using direct load creep tester at 100$0^{\circ}C$, 110$0^{\circ}C$, and 120$0^{\circ}C$ in $H_2.$ The stress rupture strength of 100hrs. of W-0.4wt% Ni was 43% higher at 100$0^{\circ}C$ and 35% higher at 110 $0^{\circ}C$than that of W-0.2wt% Ni due to the larger initial grain size, the higher relative density and the higher grain growth during test. That of W-0.8wt% Ni was 90% higher at 100$0^{\circ}C$ and 60% higher at 110$0^{\circ}C$ than that of W-0.2wt% Ni. The activation energy of W-0.4wt% Ni for creep was 81.3 Kcal/mole. It was considered that creep deformation was controlled by the diffusion of W in the Ni rich phase between the grains and the deformation of grains. All of the specimens showed intergranular fracture by grain boundary cavitation and growth of cavity throughout the entire spcimen cross-section.

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The study on effects of porosity, strain and grain size on B-H Hysteresis Ioop (기공율, 응력 및 입자 크기가 B-H Hysteresis loop 특성에 미치는 영향 연구)

  • 김성재;정명득;백종규
    • Journal of the Korean Magnetics Society
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    • v.4 no.2
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    • pp.89-93
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    • 1994
  • Effects of density, inner-stress, and grain size on B-H hysteresis loop properties of Mg-ferrite were investigated. As the sintered bulk density increase, coercive force($H_c$) decreasand squareness ratio increase. Coercive force was very dependent on inner-stress in sintered body, so coercive force increase from 1.95[Oe] to 4.35[Oe] when inner stress present in bulk, however, the squareness ratio was almost not changed Coercive force and squareness ratio were independent on grain size of sintered body which is between 6-11[$\mu\textrm{m}$]

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Microsturcture Control and Compression Characteristics at Room and High Temperature for$\gamma$-TiAI Intermetallic Compounds with Addition Elements (제 3원소가 첨가된 금속간 화합물$\gamma$-TiAI의 미세조직 제어와 상온 및 고온 압축 특성)

  • Jeong, Jin-Seong;Lee, Dong-Hui
    • Korean Journal of Materials Research
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    • v.6 no.1
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    • pp.67-78
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    • 1996
  • 제 3원소가 첨가된 금속간 화합물 TiAI 금속간 화합물 분말을 PREP법(플라즈마 회전전극법)으로 제조하여, 통.방전 강압소결법에 의해 치밀한 소결체를 만들었다. 이에 대해 첨가 원소의 종류와 열처리에 따른 고온 및 상온 압축 특성의 변화를 조사하였다. 소결체의 미세조직은 ${\gamma}$/$\alpha$2 lamella로 이루어진 완전 변태구조였고, 결정립의 크기는 140-150$\mu\textrm{m}$였으며 계단형 결정립계를 나타내었다. 소결체를 ($\alpha$+${\gamma}$)구역인 130$0^{\circ}C$에서 2시간 동안 열처리한 결과, 모든 조성의 시편이 등축점 ${\gamma}$와 lamella로 이루어진 전형적인 duplexrn조로 변태하였다. 상온 압축 시험에서 시편은 파괴될 때까지 가공경화 현상이 나타났으며, Cr을 첨가한 시편이 가장 큰 파괴응력과 변형률을 나타내었다. 한편, 고온 압축 시험의 경우 온도상승 때문에 가공경화의 속도가 감소되었고, 80$0^{\circ}C$에서는 가공경화와 회복이 균형을 이루는 소위 정상 상태의 변형을 보였다.

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