• Title/Summary/Keyword: 세라믹 촉매 담체

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Estimation on Elastic Properties of SiC Ceramic Honeycomb Substrate (SiC 세라믹 하니컴 담체의 탄성 물성치 평가)

  • Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6106-6113
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    • 2013
  • Automotive three-way catalyst substrate has a cordierite ceramic honeycomb structure. The substrate in the high engine speed range doesn't satisfy the design fatigue life due to the low mechanical properties of cordierite ceramic. SiC ceramic has higher mechanical properties than cordierite ceramic. If the automotive three-way catalyst substrate is made from the SiC ceramic honeycomb structure, the substrate can be prevented from premature failure. In this study, the mechanical properties of SiC ceramic honeycomb substrate were estimated by FEA. The FEA results indicated that the MOR and elastic modulus for the SiC ceramic honeycomb substrate was much higher than those for the cordierite ceramic honeycomb substrate.

Evaluation of Fatigue-Strength-Reduction Factor for SiC Ceramic Substrate (SiC 세라믹 담체에 대한 피로강도저하계수의 평가)

  • Baek, Seok-Heum;Cho, Seok-Swoo
    • Proceedings of the KAIS Fall Conference
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    • 2011.05b
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    • pp.989-992
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    • 2011
  • 삼원 촉매는 주로 코제라이트 세라믹으로 제작되는 다공성 부품이다. 그러나 코제라이트 세라믹은 열적충격온도가 낮아 엔진의 혼합기가 농후한 경우 삼원촉매의 열적 내구성이 급격히 떨어져 내구 수명을 제대로 만족시키지 못하는 차량이 급격히 증가하고 있다. 따라서 본 논문은 유한요소법으로 구한 SiC 세라믹 재료의 등가 물성치를 기초로 SiC 세라믹 촉매 담체의 기계적 물성치를 유한요소해석용시험편으로 구한 뒤 SiC 세라믹 촉매담체가 실차에 설치될 경우의 열피로 성능에 대하여 평가하였다.

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Simultaneous Reduction of CH4 and NOx of NGOC/LNT Catalysts for CNG buses (CNG 버스용 NGOC/LNT 촉매의 CH4와 NOx의 동시 저감)

  • Seo, Choong-Kil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.167-175
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    • 2018
  • Natural gas is a clean fuel that discharges almost no air-contaminating substances. This study examined the simultaneous reduction of $CH_4$ and NOx of NGOC/LNT catalysts for CNG buses related to the improvement of the $de-CH_4/NOx$ performance, focusing mainly on identifying the additive catalysts, loading of the washcoat, stirring time, and types of substrates. The 3wt. % Ni-loaded NGOC generally exhibited superior $CH_4$ reduction performance through $CH_4$ conversion, because Ni is an alkaline, toxic oxide, and exerts a reducing effect on $CH_4$. A excessively small loading resulted in insufficient adsorption capacity of harmful gases, whereasa too high loading of washcoat caused clogging of the substrate cells. In addition, with the economic feasibility of catalysts considered, the appropriate amount of catalyst washcoat loading was estimated to be 124g/L. The NOx conversion rate of the NGOC/LNT catalysts stirred from $200^{\circ}C$ to $550^{\circ}C$ for 5 hours showed 10-15% better performance than the NGOC/LNT catalysts mixed for 2 hours over the entire temperature range. The NGOC/LNT catalysts exhibitedapproximately 20% higher $de-CH_4$ performance on the ceramic substrates than on the metal substrates.

Experimental Estimation of Thermal Durability in Ceramic Catalyst Supports for Passenger Car (승용차용 세라믹 촉매 담체의 열적 내구성의 실험적 평가)

  • Baek, Seok-Heum;Kim, Sung-Yong;Seung, Sam-Sun;Yang, Hyup;Joo, Won-Sik;Cho, Seok-Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1157-1164
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    • 2007
  • Ceramic honeycomb structures have performed successfully as catalyst supports for meeting hydrocarbon, carbon monoxide and nitrous emissions standards for gasoline-powered vehicles. Three-way catalyst converter has to withstand high temperature and thermal stress due to pressure fluctuations and vibrations. Thermal stress constitutes a major portion of the total stress which the ceramic catalyst support experiences in service. In this study, temperature distribution was measured at ceramic catalyst supports. Thermal durability was evaluated by power series dynamic fatigue damage model. Radial temperature gradient was higher than axial temperature gradient. Thermal stresses depended on direction of elastic modulus. Axial stresses are higher than tangential stresses. Tangential and axial stresses remained below thermal fatigue threshold in all engine operation ranges.

Comparison of Experimental and Numerical Analysis for Durability Design Criteria in Ceramic Catalyst Substrate (세라믹 촉매 담체의 내구 설계 기준에 대한 실험 및 수치해석의 비교)

  • Beak, Seok-Heum;Cho, Seok-Swoo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.9
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    • pp.58-66
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    • 2010
  • This study examines thermal safety on three-way catalyst that dominates 70 % among whole exhaust gas purification device in 2003. Three-way catalyst durability in the Korea requires 5 years/80,000 km in 1988 but require 10 years/120,000 km after 2002. Three-way catalyst durability in the USA requires 7 years/120,000 km but require 10 years/160,000 km after 2004. Three-way catalyst maintains high temperature in interior domain but maintains low temperature on outside surface. Therefore this device shows tensile stress on outside surface. Temperature distribution of three-way catalyst was acquired by thermal flow analysis for predicted thermal flow parameter. Thermal stress analysis for three-way catalysis was performed based on this temperature distribution. Thermal safety of three-way catalyst was estimated by power law dynamic fatigue life estimation and strength reduction methods for thermal stress.

Preparation of High-Temperature catalytic Support from Gibbsite II. Properties of Amophous Alumina as Precursor of Catalyst Support (깁사이트를 원료로 한 고온촉매용 담체의 제조 II, 비정질 알루미나의 담체 전구체로서의 특성)

  • 김성연;김연식
    • Journal of the Korean Ceramic Society
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    • v.33 no.1
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    • pp.92-100
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    • 1996
  • Amorphous alumina(AA) the precursor of ${\gamma}$-alumina for catalyst support was made in the newly designed ball filled heating column. Some properties of AA as precursor were investigated. In observation of microstruc-ture and pore structure of AA and its derivatives scanning electronic microscope(SEM) and transmission electronic microscope(TEM) were used. It was found that the width of one particle in AA was 45~60$\AA$ and the average distance among the particles ranged 9~12 $\AA$ which suggested a micropore structure. When AA was reacted with water the shape of the surface was found to be altered and acicular bioehmite was formed inside AA which contributed inproved formability. Pore distribution was evaluated for the three samples of AA ground and granulated lump and La2O3 coated alumina. Acid sites were quantitatively determined by ammonia TPD method and the effect of impurity of Na on acid sites was discussed. Water adsorption capacity was evaluated in terms of a desiccant.

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An Effective Approach of Equivalent Elastic Method for Three-Dimensional Finite Element Analysis of Ceramic Honeycomb Substrates (세라믹 하니컴 담체의 3차원 유한요소해석을 위한 등가탄성방법의 효과적인 접근)

  • Baek, Seok-Heum;Cho, Seok-Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.3
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    • pp.223-233
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    • 2011
  • A ceramic monolithic catalyst is a honeycomb structure that consists of two layers. The honeycomb structure is regarded as a continuum in structure and heat-flow analysis. The equivalent mechanical properties of the honeycomb structure were determined by performing finite element analysis (FEA) for a test specimen. Bending strength experiments and FEA of the test specimen used in ASTM C1674-08 standard test were performed individually. The bonding coefficient between the cordierite ceramic layer and the washcoat layer was almost zero. The FEA test specimen was modeled on the basis of the bonding coefficient. The elastic modulus, Poisson's ratio, and the thermal properties of the ceramic monolithic substrate were determined by performing the FEA of the test specimen.