• Title/Summary/Keyword: 세라믹 복합체

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Microstructure and Mechanical Properties of $Al_2O_3$-$ZrO_2$-Nb Composites Prepared by Reaction Sintering (반응소결로 얻어진 $Al_2O_3$-$ZrO_2$-Nb 복합체의 미세구조와 기계적 성질)

  • ;;;R.J. Brook
    • Journal of the Korean Ceramic Society
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    • v.28 no.5
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    • pp.422-428
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    • 1991
  • The reaction sintering of Al2O3-ZrO2-Nb composite has been investigated using Al2O3, and ZrAl2 powders. Two kinds of specimens, 78.3Al2O3-14.0Nb2O5-7.7ZrAl2 in wt.% (AZN-5) and 72.3Al2O3-13.8Nb2O5-7.5ZrAl2-6.4ZrO2(AZN-10), were prepared. Powder compacts were sintered at various temperatures between 1$600^{\circ}C$ and 1$700^{\circ}C$ for 30 min in Ar. DTA and X-ray analysis have showen that a reaction between Nb2O5 and ZrAl2 started at 149$0^{\circ}C$ to form Al2O3, ZrO2, and Nb. The sintered density increased with the sintering temperature. AZN-10 specimen showed higher density than AZN-5 specimen for almost all the experimental conditions. Al2O3-ZrO2-Nb composite hot pressed after reaction sintering showed higher toughness and lower hardness than hot pressed Al2O3-ZrO2. The crack propagated through many metallic Nb particles which showed plastic deformation, and this is the cause of the increase in toughness of Al2O3-ZrO2-Nb composite over Al2O3-ZrO2.

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Fracture Behaviors and Mechanical Properties of SiCf/SiC Composites Prepared by the Whisker Growing Assisted CVI Process (Whisker Growing Assisted 화학침착 공정으로 제조된 SiCf/SiC 복합체의 파괴거동과 기계강도 평가)

  • Kang, Seok-Min;Kim, Weon-Ju;Yoon, Soon-Gil;Park, Ji-Yeon
    • Journal of the Korean Ceramic Society
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    • v.46 no.5
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    • pp.484-487
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    • 2009
  • $SiC_f$/SiC composites with whiskers and pyrolytic carbon (PyC) coated whiskers in the matrix were fabricated for enhancement of the fracture behaviors by the whisker growing assisted chemical vapor infiltration (WA-CVI) process, respectively. $SiC_f$/SiC composites were also prepared by the conventional CVI process as reference material. The mechanical properties and fracture behaviors were analyzed by comparison of the two types of composites prepared by WA-CVI and conventional CVI. The densities of $SiC_f$/SiC composites were in the range of $2.6{\sim}2.65g/cm^3$. The flexural strengths of composite with whiskers and with those coated by PyC were 650 MPa and 600 MPa, respectively. The tensile strength of composites with whiskers was ${\sim}285$ MPa.

Biomimetic Preparation of Boron Nitride /PMMA Composite (생체모방기술을 이용한 Boron Nitride /PMMA 복합체 제조)

  • Nam, Kyung Mok;Lee, Yoon Joo;Kim, Bo Yeon;Kwon, Woo Teck;Kim, Soo Ryong;Shin, Dong Geun;Kim, Young Hee
    • Journal of the Korean Ceramic Society
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    • v.51 no.2
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    • pp.103-106
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    • 2014
  • Nacre is an organic-inorganic composite material; it is composed of $CaCO_3$ platelet and protein. The microstructure of nacre is a matrix that is similar to bricks and mortar. Technology inspired by nature is called biomimetic technology. In this study, to make high thermal conducting ceramic composite materials using biomimetic technology, a porous green body was prepared with BN platelets. PMMA was infiltrated into the porous green body to make a composite. The microstructure of the composite was observed with FESEM, and the thermal properties were measured. The thermal conductivity of the prepared organic-inorganic composite was 4.19 $W/m{\cdot}K$.

Preparation and Characterization of a Layered Organic-inorganic Composite by the Electrophoretic Deposition of Plate-shaped Al2O3 Particles and Electrophoretic Resin (전기영동적층법을 통한 판상 알루미나 입자와 전기영동 수지의 배향 유무기 복합체 제조 및 물성평가)

  • Park, Hee Jeong;Lim, Hyung Mi;Choi, Sung-Churl;Kim, Younghee
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.460-465
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    • 2013
  • Plate-shaped inorganic particles are coated onto a stainless steel substrate by the electrophoretic deposition of a precursor slurry which includes the inorganic particles of $Al_2O_3$ and polymer resin in mixed solvents to mimic the abalone shell structure, which is a composite of plate-shaped inorganic particles and organic interlayer binding materials with a layered orientation. The process parameters of the electrophoretic deposition include the voltage, coating time, and conductivity of the substrate. In addition, the suspension parameters are the particle size, concentration, viscosity, conductivity, and stability. We prepared an organic-inorganic composite coating with a high inorganic solid content by arraying the plate-shaped $Al_2O_3$ particles and electrophoretic resin via an electrophoretic deposition method. We analyzed the effect of the slurry composition and the electrophoretic deposition process parameters on the physical, mechanical and thermal properties of the coating layer, i.e., the thickness, density, particle orientation, Young's modulus and thermogravimetric analysis results.

Synthesis and Li Electroactivity of MnS/Carbon Nanotube Composites (MnS / 카본나노튜브 복합체의 합성과 리튬 전기화학적 거동)

  • Lee, Gwang-Hee;Min, Kyung-Mi;Kim, Dong-Wan
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.539-544
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    • 2013
  • A simple synthetic process is demonstrated for the preparation of MnS/carbon nanotube (CNT) composites for Li ion battery electrodes. CNTs were initially treated using a strong acid solution to generate carboxylate ions ($-COO^-$) on their surfaces. The MnS/CNT composites were synthesized by a polyvinyl-pyrrolidone-assisted hydrothermal method in the presence of as-functionalized CNTs. The phase and morphology of the MnS/CNT composites and pure MnS microspheres were characterized using X-ray diffraction and high-resolution transmission electron microscopy. Furthermore, the Li electroactivity levels of the MnS/CNT composites and MnS microspheres were investigated using cyclic voltammetry and galvanostatic cycling. The MnS/CNT composite electrodes showed higher specific capacities exceeding 365 $mA\;h\;g^{-1}$ at a C/10 current rate and enhanced cyclic performance compared to pure MnS microspheres.

R-Curve Behavior of Particulate Composites of ${Al_2}{O_3}$ Containing SiC and $ZrO_2$: I. Experiment (SiC와 $ZrO_2$를 함유하는 ${Al_2}{O_3}$ 입자복합체의 균열저항거동 : I. 실험)

  • 박관수;이승환;이재형
    • Journal of the Korean Ceramic Society
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    • v.37 no.4
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    • pp.359-367
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    • 2000
  • Particulate composites of Al2O3/SiC, Al2O3/ZrO2 and Al2O3/ZrO2/SiC have been fabricated to investigate their R-curve behaviors and toughening mechanisms. Al2O3 containing 30 vol% SiC particles of 3${\mu}{\textrm}{m}$ showed rising R-curve behavior owing to the strong crack bridging by SiC particles. The fracture toughness reached 9.1 MPa {{{{ SQRT {m} }} at the crack length of 1000${\mu}{\textrm}{m}$. On the other hand, ZrO2-toughened Al2O3 had a high flat R-curve since it rose steeply in the short crack region due to the well known transformation toughening. For Al2O3/ZrO2/SiC composites, the R-curve behavior was similar to that of Al2O3/SiC but with slightly higher toughness. The SiC particles in this composite decreased the amount of transformable tetragonal phase to reduce the effect of transformation toughening by 50%. It was also found that the fracture toughness of this composite with two different toughening mechanisms was markedly lower than that estimated by the simple addition of two contributions.

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Effects of Volume Fraction & Particle Size of Alumina on Sintering Behaviors of the Glass-Alumina Composites for Low Firing Temperature (저온 소성용 유리-알루미나 복합체에서 알루미나의 부피분율과 입자크기에 따른 소결 거동)

  • 박덕훈;김봉철;김정주;박이순
    • Journal of the Korean Ceramic Society
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    • v.37 no.7
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    • pp.638-644
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    • 2000
  • The sintering behaviors of the glass-alumina composites for low firing temperature were investigated as functiions of the volume fraction of alumina powder and the particle size with respect to porosity and pore shape. As the volume fraction of alumina powder was increased or the particle size of it was decreased, the sintering temperature of open pore-closing was raised. When the volume fractions of alumina which had 2.19$\mu\textrm{m}$ median diameter were increased with 20, 30, 40, and 50%, the sintering temperatures of open pore-closing were 425, 450, 475, and 500$^{\circ}C$. And when the median particle size of alumina was diminished from 2.19$\mu\textrm{m}$ to 0.38$\mu\textrm{m}$, the sintering temperature of open pore-closing was increased from 450$^{\circ}C$ to 475$^{\circ}C$. Especially, the sintering temperature, which showed maximum density, was corresponded with the stage of open pore-closing and after achieving maximum density over heating resulted in dedensification of specimen, so called, over-firing behavior.

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R-Curve Behavior of Particulate Composites of ${Al_2}{O_3}$ Containing SiC and $ZrO_2$: II. Theoretical Analysis (SiC와 $ZrO_2$를 함유하는 ${Al_2}{O_3}$ 입자복합체의 균열저항거동: II. 이론적 분석)

  • 나상웅;이재형
    • Journal of the Korean Ceramic Society
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    • v.37 no.4
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    • pp.368-375
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    • 2000
  • Fracture toughness of particulate composites of Al2O3/SiC, Al2O3/ZrO2 and Al2O3/ZrO2/SiC was analysed theoretically. According to the suggested particle bridging model for obtaining the R-curve height, the crack extension resistance for the long crack was linearly proportional to the residual calmping stress at the interface between the second phase and the matrix. It was also a function of the particle size and the content. It was confirmed that the rising R-curve behavior of Al2O3 containing 30 vol% SiC particles of 3${\mu}{\textrm}{m}$ was owing to the strong crack bridging by SiC particles. For Al2O3/ZrO2/SiC composites, the tensional stress from the 3${\mu}{\textrm}{m}$ SiC particles was large enough to activate the spontaneous transformation of the ZrO2. The crack extension resistance due to the particle bridging mechanism did not seem to be affected much by the coupled toughening, but its resultant toughness increase could be significantly smaller due to the dependency on the matrix toughness.

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Formation of Solid Solution and Microstructure in Processureless sintered SiC-AlN Composite (상압소결에 의하여 제조된 SiC-AlN 복합체에서의 고용체 형성과 미세구조)

  • Lee, Jong-Kook;Kim, Duk-Jun;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.785-792
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    • 1996
  • Formation of Solid Solution and Microstructure in Processureless sintered SiC-AlN compo-site using oxides as a sintering aid at 185$0^{\circ}C$ and 195$0^{\circ}C$ Regardless of SiC/AlN ratio in composition most of sintered specimens showed he complex structure mixed with 2H solid solution and SiC particles. High sintering temperature and large AlN content in starting composition enhanced the formation of 2H solid solution in sintered specimen 2H solid solution showed the spherical shape and core-rim structure. AlN content in the core is higher than that in the rim but SiC content . The size of 2H solid solution on fracture showed the transgranular fracture mode compared with the dispersed SiC particles which showed the intergranular fracture mode.

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Densification of Reaction Bonded TiC Composite by Infiltration of Liquid Phase Ni/Si/Co (액상 Ni/Si/Co 침투에 의한 반응결합 TiC 복합체의 치밀화)

  • Han, In-Sub;Woo, Sang-Kuk;Bai, Kang;Hong, Ki-Suk;Seo, Doo-Won;Chung, Yoon-Jung
    • Journal of the Korean Ceramic Society
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    • v.35 no.10
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    • pp.1020-1029
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    • 1998
  • The reaction-bonded TiC-Ni/Si/Co composites were prepared by the melt infiltration of Co, Si, and Ni me-tal into the TiC preforms. The miocrostructure reaction composition and mechanical properties were in-vestigated. In the case of the melt infiltrated with Co and Ni TiC grain shape was changed from angular to spherical shape with the average grain size of ∼5$\mu\textrm{m}$. In the case of the melt infiltrated with Co/Si or Ni/Si, Si was reacted with TiC particles and formed SiC particles. The bending strength of both specimens which have atomic ratio of 3 were 710 MPa and 515 MPa respectively. In the case of the melt infiltrated with Ni/Si/Co,. nonstoichiometric TiC was formed and its bending strength decreased to 420 MPa.

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