• Title/Summary/Keyword: 세라믹 공구

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저순도 알루미나 예비소결체 절삭시의 공구 수명

  • 이재우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.247-247
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    • 2004
  • 세라믹의 완전 소결체는 높은 경도와 취성을 가지기 때문에 연삭과 같은 입자가공이 행해지게 되어, 가공능률이 매우 낮고, 복잡한 형상 창성이 어렵다. 완전소결된 세라믹의 절삭가공에서는, 공구수명이 짧고, 가공속도가 매우 늦어 일반의 부품가공에 적용하기 어렵다. 또한 소결이 전혀 행해지지 않은 성형체의 절삭가공은 공작물의 강도가 약하기 때문에 가공속도, 가공능률, 부품의 척킹 및 치수 정밀도 등에 문제가 있다고 할 수 있다 이러한 문제 때문에 엔지니어링 세라믹의 고능률, 고품위 절삭에 관한 연구가 필요하다.(중략)

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Comparative Study on the Ceramic and the TiN Coated Ceramic Tools for the Early Fracture (세라믹공구와 TiN피복 세라믹 공구의 초기파손에 관한 비교연구)

  • 이명재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.123-129
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    • 1998
  • Ceramic and CBN tools are available for the difficult-to -cut-materials such as hardened carbon tool steel. stainless steel and etc. Ceramic tools are suitable for continuous turning cut, not for intermittent milling cut. Ceramic tools are likely to be chipped and abruptly broken before the appearance of normal wear in turning. In this study, TiN coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting velocity owing to TiN coating in PVD method.

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Cutting Characteristics of SiC-based Ceramic Cutting Tools Part 2 : Tool Life and Cutting Force Characteristics of SiC-based Ceramic Cutting Tools (SiC계 세라믹 절삭공구의 절삭특성 평가 Part 2 : SiC계 세라믹 절삭공구의 수명곡선과 절삭력 특성)

  • Park, June-Seuk;Kim, Kyeug-Jae;Kwon, Won-Tae;Kim, Young-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.89-95
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    • 2001
  • Ceramic tool has to equip with not only high toughness and strength but also low thermal expansion and good thermal conductivity which leads to the high thermal shock resistance. These characteristics make it have longer tool life under thermal stress condition. In this study, commercial Si$_3$N$_4$ceramic cutting tool and home-made SiC based ceramic cutting tools which have different sintering time and chemical composition are tested under various cutting speed and the feed rate increase, the cutting force and the flank wear growth ratio increase, too. The performance of home-made SiC based ceramic cutting tool shows the possibility to be a new ceramic tool.

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Manufacture of Buff Die using CAD/CAM Systems (CAD/CAM 시스템을 활용한 세라믹 공구 금형제작)

  • 이종선;김형철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.106-111
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    • 2002
  • The object of this study is a manufacture of burr die using CAD/CAM systems. Systems are consist of AutoCAD, CAM software and CNC milling machine. CAM software is purpose of G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for networking.

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Tool Wear and Cutting Characteristics in the Machining of Die Material using Ceramic Toll (세라믹 공구를 이용한 금형강 가공시 공구마멸과 절삭특성)

  • 손창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.114-118
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    • 1996
  • Evaluation of cutting condition is one of the most important aspect to improve productivity and quality. In this study, the wear and cutting characteristics(cutting force, acoustic emission signal and surface roughness) of ceramic cutting tool for hardened die material(SKD11) were investigated by experiment. Flank wear on relief face of tool was occurred more dominant than crater wear on rake face. Experiments were performed under the various cutting condition.

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A Study on the Coated Characteristics of Ceramic Tools (세라믹공구 재료의 피복특성에 관한 연구)

  • Lee, Myeong-Je;Im, Hong-Seop;Yu, Bong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.900-906
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    • 2000
  • Ceramic, PCD and CBN tools are available for the difficult-to-cut-materials such as hardened carbon tool steel, stainless steel, Inconel 718 and etc. Ceramic tools are likely to be chipped and abruptly broken before the appearance of normal wear in turning. Ceramic tools are suitable for continuous in turning, not for intermittent in milling. In this study, TiN/TiCN multi-layer coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting speed owing to TiN/TiCN multi-layer coating in Arc Ion Plating of PVD method.

Estimation of Tool life by Simple & Multiple Linear Regression Analysis of $Si_3N_4$ Ceramic Cutting Tools (회귀분석에 의한 $Si_3N_4$세라믹 절삭공구의 공구수명 추정)

  • 안영진;권원태;김영욱
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.23-29
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    • 2004
  • In this study, four kinds of $Si_3N_4$-based ceramic cutting tools with different sintering time were fabricated to investigate the relation among mechanical properties, grain size and tool life. They were used to turn gray cast iron at a cutting speed of 330m/min and depth of cut of 0.5mm and 1mm in dry, continuos cutting conditions. Multiple linear regression model was used to determine the relations among the mechanical property, grain size and the density. It was found that the combination of hardness and fracture toughness showed a good relation with tool life. It was also shown that hardness was the most important single element for the tool life.

A Study on the Machinability of Ceramics by Low Temperature Cooling Diamond Tool (다이아몬드공구 내부 냉각법에 의한 세라믹스의 피삭성에 관한 연구)

  • Kim, Jeong-Du
    • Tribology and Lubricants
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    • v.6 no.2
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    • pp.50-59
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    • 1990
  • 일잔적으로 세라믹재료는 강도, 내식성, 내열성, 내마모성의 성질 등이 우수하여 신소재로서의 응용폭이 점점 확대되고 있으나, 가공성이 난삭재로 피삭성의 개발이 시급한 과제로 대두되고 있다. 본 연구에서는 가공 중 절삭열을 억제시키는 방안으로 극저온 내부 냉각공구시스템을 제작하고, 냉매로 액화질소를 순환 공급하면서 이때 난삭재인 세라믹 가공의 피삭성 향상의 가능성을 실험적으로 검토하였다.

Cutting characteristic of SiC-$Si_3N_4$ ceramic cutting tools (SiC-$Si_3N_4$계 세라믹 절삭공구의 절삭특성 평가)

  • 박준석;김경재;권원태;김영욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.898-901
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    • 2000
  • It is known that Si3N4 ceramic insert has less hardness than Al2O3 ceramic insert. But Si3N4 ceramic insert has not only high toughness and strength but also low thermal expansion coefficient, which makes it has longer tool life under thermal stress condition. In this study, commercial Si3N4 ceramic insert and home-made SiC-Si3N4 ceramic insert which has different sintering time and chemical composition is tested under various cutting conditions. The experimental result is compared in terms of tool life and cutting force. Generally, As the cutting speed and the feed rate increased, the cutting force and the flank wear increased too. The performance of SiC-Si3N4 ceramic insert shows the possibility to be a new ceramic tool.

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