• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.213-213
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• 2004

최근 작업장에서 용접을 위해 로봇을 도입하는 사례가 많다. 단순한 장소뿐만 아니라 선체 블록 내와 같은 제약된 장소에서도 로봇을 많이 사용한다. 그렇기 때문에 로봇의 다양화와 고기능화가 더욱더 요구되고 있다. 로봇의 용접을 위한 위빙 궤적은 용접 품질과 생산성에 큰 영향을 주기 때문에 중요하다. 그러나 로봇을 도입하여 열악한 작업 환경에서 유연한 동작을 적용하기에는 말은 시행착오와 비용이 소요된다. 그래서 용접 로봇의 도입 이전 단계에서 위빙 궤적이 작업 환경에 맞게 로봇에 적용되는지 확인하는 것이 필요하다.(중략)

• Proceedings of the KWS Conference
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• 1999.10a
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• pp.87-90
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• 1999

• Proceedings of the KWS Conference
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• 2000.10a
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• pp.164-165
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• 2000

• Journal of IKEEE
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• v.25 no.1
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• pp.95-100
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• 2021

If we know the location of the hull block and the welding feeder in the shipyard, we can easily obtain the location information of the worker. That data is very useful for implementing a workplace safety monitoring system. However, it is difficult to apply a fixed communication network to the workplace due to the specificity of the hull structure and welding process. In this study, inductive power line communication, which can replace dedicated communication line, was reviewed. A ferrite core was used as an inductive coupler to be installed on the power cable of the welding machine, and a nano-crystalline core was applied as a coupler to be fastened to the support rod of the metal block. In order to visualize the operating principle of the proposed couplers, 3D modeling and finite element analysis were performed with the COMSOL AC/DC module. In the communication performance test using an aluminum profile, when the communication channel was formed by the contact of the welding electrode, the bandwidth was kept above 6 Mbps.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.8
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• pp.4717-4722
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• 2014

In shipyards, a large number of dog-pieces are used to align welding joints and prevent welding deformation in the block assembly stage. The huge working man-hours consumed in the working process of dog-pieces impedes the productivity growth of shipyards. In this study, an analysis method based on the experimental results was proposed to simulate the welding deformation of butt joints with a dog-piece setting. The simulation of welding deformation of a hull block joint was performed using the proposed analysis method. Finally, the proposed analysis method can be used to establish guidelines for the proper use of dog- pieces in the block assembly stage.

• Journal of the Society of Naval Architects of Korea
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• v.37 no.2
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• pp.127-136
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• 2000

Welding deformations reduce the accuracy of ship hull blocks and decrease the productivity due to correction work. Preparing an error-minimizing guide at the design stage will lead to a high quality as well as high productivity. And a precise method to predict the weld deformation is an essential part of it. This paper proposes an efficient method to predict complicated weld deformations based on the inherent strain theory combined with the finite element method. The inherent strain is determined by the highest temperature and the degree of restraint. In order to calculate the inherent strain exactly, it is considered that the degree of restraint becomes different according to the fabrication stages in real structures. A simulation of a stiffened plate shows the applicability of this method to simple ship hull blocks.

• Journal of Welding and Joining
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• v.1 no.1
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• pp.21-29
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• 1983

용접구조물에는 필연적으로 용접에 의해서 생기는 부정량이 존재한다. 용접에 의해서 건조되는 선체구조에 있어서도 misalignment를 비롯하여 과대한 gap, 팬널(panel)의 초기변형, 용접에 의한 수축과 같은 부정량이 존재하여 선속 불록의 정도와 선체 강도에 영향을 주게 된다. 그래서 일본에서는 건조되는 동선의 품질을 고도로 유지하면서 공수를 될 수 있는 한 줄이기 위하여 이론과 실속이 뒷받침된 신속도가 높은 품질표준을 설정하는 것이 필요하다고 판단하여 1964년에 '일본동선공작법표준, japan shipbuilding quality standard(JSQS)'를 제정하였다. 그 내용에는 소재, 현도, 내용 가공부재, 조립 블록, 선형확보, 다듬질, 변형량등 주로 공정순에 따라 각각 구 분을 정한 항목마다 표준범위와 허용 한계가 표시되어 있다. 지금부터 용접에 의한 부정량의 대표예로써, 용접에 의한 변형과 잔유응력, 이음에서의 gap과 misalignment에 대하여 말하고 아울러 부정량과 JSQS와의 관계에 대해서도 간단히 말하겠다.

• Journal of Welding and Joining
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• v.30 no.2
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• pp.43-46
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• 2012

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.434-437
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• 2004

This paper presents the development of a new climbing mechanism for inter-block welding in Shipbuilding. The climbing mechanism is that it is career type of robot that can pass over block interval for welding of interblock in shipbuilding. The point part of mechanism is that move ballscrew. The Ballscrew`s capacity account and dynamic analysis of leg part are achieved through this paper. Force and torque analysis were achieved by simulation. This can have strong point in side of cost-cutting and welding amount of work than existent method.

• Journal of the Society of Naval Architects of Korea
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• v.36 no.3
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• pp.122-133
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• 1999

Overlap, excessive wide gaps, and errors between blocks during erection process increases cost and man-hour. In this paper, a system to simulate the assembly process is suggested and a plane block assembly of welding deformation with gravity is simulated in consideration of assembly order, deformations and errors occurring in the cutting and forming processes are not considered and welding deformations are acquired by equivalent stiffness and load method from experiments and hull double bottom plane block is assembled on a assembly order by panel method. It is certified that according to the order of assembly, intermediate product shape affects rigidity which affects welding deformations. Assembly order must be considered in the assembly process. It is certified that the gravity has important role in the assembly process.