• Title/Summary/Keyword: 선박용 알루미늄 합금

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Mechanical and Electrochemical Characteristics in Welding with Robot on 6061-T6 Al Alloy for Al Ship (로봇으로 용접한 알루미늄 선박용 6061-T6 합금의 기계적, 전기화학적 특성)

  • Kim, Seong-Jong;Jang, Seok-Ki
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.2
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    • pp.313-321
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    • 2009
  • The construction of fiber-reinforced plastic (FRP) boats is decreasing trend since the application of international regulations on the control of marine environmental pollution, which recommended the use of environmentally friendly materials. The aluminum alloy used with material for ship is a superior to FRP. It is environmental friendly, easy to recycle, and provides a high added value to fishing boats. However, the welding for Al alloy materials have many problems, such as deformation by welding heat and effect of the working environment. In this paper, it was carried out welding by robot with welding material of ER5183 and ER5556 on 6061-T6 Al alloy for ship. The mechanical and electrochemical characteristics evaluated for specimen welded by robot. The cathodic polarization trend for the base metal and welding metal showed the effects of concentration polarization due to oxygen reduction and activation polarization due to hydrogen generation. The hardnesses of welding zone and heat affected zone are lower than that of base metal. At the result of tensile test, the specimen welded with ER5183 presented excellent property compared with ER5556.

Investigation on optimum protection potential of Al-Mg alloy for small ship application in sea water solution (소형선박용 Al-Mg 합금의 해양환경 중 최적 방식 전위결정에 관한 연구)

  • Kim, Seong-Jong;Jang, Seok-Ki;Kim, Jeong-Il;Ko, Jae-Yong
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.23-24
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    • 2005
  • This paper investigated the mechanical and electrochemical properties of Al alloys in a slow strain rate test under various potential conditions. In general, Al and Al alloys do not corrode on formation of a film that has resistance to corrosion in neutral solutions. In seawater, however, $Cl^-$ ions lead to the formation and destruction of a passive film. In a potentiostatic experiment, the current density after 1200 sec in the potential range of $-0.68{\sim}-1.5 V$ was low. Comparison of the maximum tensile strength, elongation, and time to fracture indicated that the optimum protection potential range was from -1.5 to -0.7 V(SSCE).

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Ultimate Strength Prediction Formula Estimation of Aluminium Alloy Plate Girders Subjected to Patch Loading (패치로딩을 받는 알루미늄 합금 플레이트 거더의 최종강도 예측식 추정)

  • Oh, Young-Cheol;Seo, Kwang-Cheol;Ko, Jae-Yong
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.21 no.5
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    • pp.543-551
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    • 2015
  • In this paper, Used on the bridge and ship, investigate the physical relationship of aluminium plate girders(A6082-T6) considering the marine environment. Plate girder will experience the patch loading such as moving load, surcharge in the product life cycle. The ultimate strength of aluminum plate girders subjected to these loads applied multiple numerical model and performed the elasto-plastic large deflection series analysis and was proposed the predicted formula for regression analysis. The predicted formula was shown by the relationship of ultimate strength and slenderness. If the slenderness is low(0-2.3), it causes a 9 % error, and If the slenderness is higher(2.3-4.0), it causes a 1-2 % error. Therefore, the propriety of proposed prediction formular was found to be assess rationally.

Evaluation of Electrochemical and Mechanical Characteristics in MIG Welding Parts of Dissimilar Al Alloys for Ship (선박용 이종 알루미늄 합금 미그 용접부의 기계적 및 전기화학적 특성 평가)

  • Woo, Yong-Bin;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.42 no.1
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    • pp.34-40
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    • 2009
  • In the study, it was carried out dissimilar metal welding on materials for Al ship. The electrochemical and mechanical characteristics evaluated for specimen welded by ROBOT. The hardness of welding zone is lower than those of heat affected zone and base metal. At the result of tensile test, the specimen welded with ER5183 welding material presented excellent property compared with ER5556. The polarization trend for the base metal and welding metal showed the effects of concentration polarization due to oxygen reduction and activation polarization due to hydrogen generation. At the Tafel experiments result, the corrosion density in welded with ER5183 welding material presented the lowest value.

Structural Safety Assessment of Tie-down for Securing Helicopter (헬리콥터 고정용 안전장치 구조 안전성 평가)

  • Myung Su Yi;Kwang-Chul Seo;Joo Shin Park
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.29 no.4
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    • pp.372-379
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    • 2023
  • International oil prices are expected to increase from $85 a barrel this year to up to $100 a barrel in the second half of the year; this is likely to increase orders for offshore plants in the global market. One main characteristic of offshore plants is that a large helideck is located on the top side, and aluminum alloys are used as the basic material of the structure for weight reduction and corrosion resistance. Shipowners are increasing the size of helicopters to quickly evacuate lives in the event of an emergency, and the safety use load of devices that can stably secure helicopters to the deck is also required to increase. Owing to the nature of the aluminum material, the structural strength caused by welding is greatly reduced; therefore, the fixing device must be designed by embedding it in the deck and fixing it with bolts. In this study, a model applying aluminum alloy 6082-T6 was developed to develop a helicopter fastening device that can be used for large helidecks (diameter = 28 m). The developed item was verified through nonlinear structural strength calculation to satisfy the load used for the actual fastening condition. The load condition with a 45° showed a lower ultimate strength than the 90° case owing to local plastic collapse. The nonlinear structural collapse behavior showed a result similar to that of the experimental test. The main contents derived from this study are considered to be reference materials when evaluating the structural strength of similar aluminum equipment.

Investigation on optimum protection potential of high-strength Al alloy(5456-H116) for application in ships (선박용 고강도 Al합금(5456-H116)의 최적 방식 전위결정에 관한 연구)

  • Kim Sung-Jong;Ko Jae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.1
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    • pp.157-168
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    • 2006
  • Recently, interest in using Al alloys in ship construction instead of fiber-reinforced plastic (FRP) has increased because of the advantages of A) alloy ships over FRP ships, including high speed, increased load capacity. and ease of recycling. This paper investigated the mechanical and electrochemical properties of Al alloys in a slow strain rate test under various potential conditions. These results will provide reference data for ship design by determining the optimum protection potential regarding hydrogen embrittlement and stress corrosion cracking. In general, Al and Al alloys do not corrode on formation of a film that has resistance to corrosion in neutral solutions. In seawater, however, $Cl^-$ ions lead to the formation and destruction of a Passive film. In a potentiostatic experiment. the current density after 1200 sec in the Potential range of $-0.68\~-1.5\;V$ was low. This low current density indicates the protection potential range. Elongation at an applied potential of 0 V was high in this SSRT. However, corrosion protection under these conditions is impossible because the mechanical properties are worse owing to decreased strength resulting from the active dissolution reaction in parallel parts of the specimen. A film composed of $CaCO_3\;and\;Mg(OH)_2$ confers corrosion resistance. However, at potentials below -1.6 V forms non-uniform electrodeposition coating, since there is too little time to form a coating. Therefore, we concluded that the mechanical properties are poor because the effect of hydrogen gas generation exceeds that of electrodeposition. Comparison of the maximum tensile strength, elongation, and time to fracture indicated that the optimum protection potential range was from -1.45 to -0.9 V (SSCE).

FSW Properties of Aluminum alloy 5000/6000 for Small Boat (소형선박용 5000계/6000계 알루미늄합금제의 마찰교반접합 특성 연구)

  • Cho, Je-Hyoung;Kim, Myung-Hyun;Choi, Jun-Woong
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.34-39
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    • 2014
  • There are so many difficulties of melt bonding mainly applied for hull construction of a aluminum alloy small boat. For resolving this problem, Friction stir welding(FSW) in non-melting solid state welding Process generally is applied in the transport industry. This paper is studied the joining strength characteristics and macrostructure according to dissimilar aluminium 5000/6000 alloy joining for a small boat applied for this FSW technology. It is reported that difference of joining strength in accordance with the direction of rotation in case of friction stir welding between dissimilar metals(Al/Cu, Al/Fe) is also highly large. In this study, Test is carried out by making the specimen according to the direction of rotation of dissimilar aluminium alloy joining.

A Comparative Study on Mechanical Behavior of Low Temperature Application Materials for Ships and Offshore Structures (선박 및 해양구조물용 극저온 재료의 기계적 거동 특성)

  • Park, Woong-Sup;Kang, Ki-Yeob;Chun, Min-Sung;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.3
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    • pp.189-199
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    • 2011
  • Austenite stainless steel(ASS), aluminum alloy and nickel steel alloy are the most widely used in many cryogenic applications due to superior mechanical properties at low temperature. The Face-Centered Cubic(FCC) and Hexagonal Close-Packed(HCP) materials are used for the primary and secondary insulation barrier of Liquefied Natural Gas(LNG) carrier tank and various kinds of LNG applications currently. In this study, tensile tests of ASS, aluminum alloy and nickel steel alloy were carried out for the acquisition of quantitative mechanical properties under the cryogenic environment. The range of thermal condition was room temperature to $-163^{\circ}C$ and strain rate range was 0.00016/s to 0.01/s considering the dependencies of temperatures and strain rates. The comprehensive test data were analyzed in terms of the characteristics of mechanical behavior for the development of constitutive equation and its application.

Assessment for Static and Fatigue Strength of the Aluminum Alloy for LNG Ship (LNG 선박용 알루미늄 합금 소재의 정적 및 피로 강도 평가)

  • Yoon, Yong Keun;Kim, Jae Hoon;Kim, Woo Joong;Baik, Kye Ho;Park, Chang Hyun
    • Journal of the Korean Society of Safety
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    • v.28 no.2
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    • pp.1-5
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    • 2013
  • Liquefied Natural Gas is liquefied at the condition of atmosphere pressure and cryogenic temperature. LNG is exposed very long time under the cryogenic temperature and high pressure, and it is very important to retain the structural safety in this envelopment. Until now, the material which are composing the storage tank of LNG ship has experimented at room temperature, so it is not enough to apply for the design at the cryogenic temperature. The purposes of this study are investigated mechanical properties for aluminum alloy. To evaluate tensile and fatigue test for aluminum alloy, it was considering static and fatigue conditions at room and cryogenic temperature. S-N curves were designed at both temperature respectively. Also, P-S-N curve was performed statistical method by JSME-S002.

Characteristics of Cavitation-Erosion Damage with Amplitude in Seawater of 5052-O Al Alloy for Ship (선박용 5052-O 알루미늄 합금의 해수 내 진폭 변수에 따른 캐비테이션-침식 손상 특성)

  • Yang, Ye-Jin;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.19 no.5
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    • pp.239-249
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    • 2020
  • The characteristics of cavitation-erosion damage with changes in the amplitude of 5052-O aluminum alloy for ships were investigated in a seawater environment. In the cavitation-erosion experiment, the cavitation environment was created using a vibration-generating device with a piezo-electric effect. The amplitudes of 5 ㎛, 10 ㎛, and 30 ㎛ were created by changing the geometric shape of the cavitation horn. The resistance characteristics of cavitation-erosion damage were evaluated by weight loss and pitting area. The damaged surface was analyzed using scanning electron microscopy (SEM) and 3D optical microscopy. As the amplitude increased, the amount of damage and the area of the damaged surface increased, and the damage was concentrated at the center and edge of the specimen. The pit was created after the initial incubation period with increasing experimental time, and then the pits were merged to grow and propagate into craters, and eventually, the surface was detached and damaged. The cavitation-erosion damage after 30 minutes with amplitude of 10 ㎛ and 30 ㎛ was 1.48 and 2.21 times compared to 5 ㎛, respectively.