• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.37 no.6
• /
• pp.747-752
• /
• 2013

Recently, virtual test laboratory techniques have been widely used to reduce vehicle development costs and time. In this study, a virtual durability test process using multibody dynamics simulation and fatigue simulation is proposed. The flexible multibody model of the front half of a car suspension is solved using road loads that are measured from durability test courses such as a Belgian road. To verify the simulation results, the measured loads of components and simulation results are collated.

• Journal of KSNVE
• /
• v.8 no.6
• /
• pp.1158-1165
• /
• 1998

Low frequency interior noise in cars is mainly due to structure-borne excitations which are related with road excitation and component vibrations such as suspension and engine mounts. In order to analyze the annoying interior noise. a technique (Transfer Path Analysis) is introduced to find a noise source and the path of that noise. In this study, TPA is reviewed theoretically and applied to investigate the case when the low frequency interior noise at front seat due to road excitations needs to be optimized. The subjective and objective appraisal was performed under the conditions that a testing vehicle traveled on asphalt at 30 km/h. so that the low frequency to be eliminated was detected. The related vibration and noise data for TPA were measured on running and static vehicle. The results reveal that the noise contribution along the z-direction of trailing arm is prominent to low frequency interior noise.

• Journal of Welding and Joining
• /
• v.33 no.4
• /
• pp.50-56
• /
• 2015

In general, discontinuity of metallurgical and structural points of weld zone could decline the fatigue strength. For the lightweight trend, the AHSS application in automotive chassis is in-progress. However, there are few research reports on AHSS welds fatigue strength in especially automotive chassis parts. Therefore, in this study, we evaluated the effects of the factors affecting the AHSS welding fatigue strength. As the result, the stress concentration of weld bead is the most important factor for welding fatigue strength. For the enhancement of welding fatigue strength, we focused on reducing the stress concentration of the welding beads. So, we applied and proved the plasma welding process and GTAW (Gas Tungsten Arc Welding) dressing method. It was verified by uniaxial fatigue specimen, fatigue performance increased from 40 to 60% by applying TIG dressing method compared to the conventional GMAW (Gas Metal Arc Welding). These results could be recommended the enhancement of fatigue performance of AHSS.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.17 no.10
• /
• pp.958-966
• /
• 2007

This study presents full vehicle dynamics model for the dynamic characteristic analysis of chassis parts which are suspension and brake system. This vehicle dynamics model is appled to kinematics and quasi-static analysis for each chassis part. In order to develop the vehicle dynamics model, the parameters of each chassis element part which are bush, spring and damper are measured by experiment. Also the wheel forces and moments of 6 DOF are measured at each wheel center. These data are applied to input parameter for vehicle dynamics model. And the verification of the developed model is achieved to comparison with the experimental force data of spring, trailing arm and assist arm by using the load response by strain gauge. These experimental force data are acquired by road test at event surfaces of P/G which are belgian and chuck holes roads.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.14 no.1
• /
• pp.159-166
• /
• 2006

Chassis system has a large influence on ride quality, stability and NVH performance of a car. To improve the performance and reduce cost, the development of chassis modular assemblies is emphasized. To develop chassis corner modules, it is necessary to predict the performance of full vehicle motion such as ride, handling performance, NVH characteristics and durability of modules. In this paper, full vehicle test is performed to acquire the road load data of chassis corner module of passenger car. 3-axis simulator modeling are carried out to simulate reaction force analysis and fatigue analysis of new developed modules. Also, real simulator tests to validate performance of new developed modules are performed. We had developed the accelerated durability test procedure of KATECH PG and it is used to test chassis corner modules at laboratory and simulate durability performance. All these results have been provided to module and parts company and make an important role to develop chassis corner modules.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2004.05a
• /
• pp.341-348
• /
• 2004

Recently deveoped HSS of POSCO and commerciallizing activities were introduced. 590DP, 590FB, 780TRIP. In this year, another three type of hot rolled AHSS will be developed and try to commerciallize with auto makers. 780FB, 780DP and 980CP. We have future plan to develope ultra high strength steels 980TR, 1170CP.

• Composites Research
• /
• v.32 no.1
• /
• pp.21-28
• /
• 2019

Recently, according to environmental regulations, the automobile industry has been conducting various research on the use of composite materials to increase fuel efficiency. However, there has not been much research on lightweight chassis components. Therefore, in this research, the purpose of this study is to apply composite materials to the sub-frame of chassis components to achieve equivalent levels of stiffness, strength, NVH performance and 50% lightweight compared to the steel sub-frame. First, the Natural frequency of steel and composite specimens was compared to the damping characteristics of composite materials. Then, in this study, the Lay-up Sequence was derived to maximize the stiffness and strength of the sub-frame by applying composite materials. And this lay-up Sequence is proposed to avoid heat shrinkage due to curing during manufacturing. This process was designed based on a FEM structural analysis, and a Natural frequency and frequency response function graph was confirmed based on a modal analysis. The prototype type composite sub-frame was manufactured based on the design and the F.E.M analysis was verified through a modal experiment. Furthermore, it was fitted to the actual vehicle to verify the natural frequency and the indoor noise vibration response, including idling and road noise. This result was confirmed to be equivalent to the steel sub-frame. Finally, the composite sub-frame weight was confirmed to be about 50% of the steel sub-frame.

• Proceedings of the KIPE Conference
• /
• 2019.07a
• /
• pp.471-472
• /
• 2019

자동차 산업은 친환경 규제 대응과 함께 운전자의 안전성, 편의성 등 운전자의 가치 증대에 초점을 맞추어 IT기술이 융합된 전장기술의 필요성이 증가하고 있으며, 기술 개발이 활발히 진행되고 있다. 이는 하이브리드 자동차나 전기자동차에 사용되는 인버터, 컨버터, 충전기 등의 전력변환장치뿐만 아니라 기존의 내연기관 자동차의 전자 샤시(electronic chassis), 지능형 자동차, 48V 전력시스템 등 다양한 부문의 전장품 개발을 포함한다. 전장품의 증가는 필수적으로 전력부하의 증가를 의미한다. 이러한 전기에너지 소모량 증가에 따른 대안으로 태양광 자동차 같은 친환경 에너지를 보조 전원으로 활용하는 자동차들이 개발되기도 한다. 하지만 이러한 차량 전기에너지의 감소 또는 증가가 연비에 미치는 영향을 판단할 수 있는 관련 연구를 찾기 어려울 뿐만 아니라 현장의 차량 설계자들은 실제 차량을 구현하기 전까지 전기 에너지 변화에 따른 연비 영향성을 판단하기 어려운 실정이다. 이에 따라, 본 논문에서는 내연 기관 차량의 전기에너지 변화에 따른 연비 영향성을 분석하여 보다 효율적인 에너지 사용 방안에 대해 고찰한다. 상용 시뮬레이션 프로그램을 이용하여 전기에너지 사용별 연비에 미치는 영향을 분석한다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2001.10a
• /
• pp.354-357
• /
• 2001

In the present study, front lower arm and engine cradle which are automotive chassis parts were developed using the hydroforming technology. For systematic establishment of parts development process, material properties of tube were reflected at the start of design and problems of initial design drawing were solved by forming analysis. Design and manufacturing technology of hydroforming die were established and the relationship between internal pressure and feeding stroke was studied during try-out. Durability and buckling strength of hydrofromed parts were estimated.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.18 no.6
• /
• pp.1-6
• /
• 2010

Aluminum rear lower arm is designed for luxury sedan and manufactured by hollow sand casting in the present study. Here we present the relationship between local microstructure and coupon tensile test in the rear lower arm. The characteristics of the local tensile deformation are supposed to be dependent upon Si distribution and DAS (dendrite arm spacing). Si distribution affects the yield strength and DAS affects the elongation of local area in the part, respectively.