• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.8
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• pp.82-90
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• 2004

The mechanical characteristics of three types of core with two-dimensional isotropic patterns-triangular, hexagonal and starcell-were studied in applications to sandwich structures. The Young's modulus and shear modulus were calculated for the three core types in the direction normal to the faces. The compressive buckling strength and shear buckling strength were calculated by modeling each cell wall of the core as a plate under compressive or shear load. To verify this model, tests were conducted on scaled specimens to measure the compressive buckling strength of each core. The bending flexibilites of the three cores were also studied. Compliances for the three cores were measured using biaxial flexural tests. The three isotropic core patterns exhibited distinct characteristics. In the direction normal to the faces, all three cores had the same stiffness. However, the starcell core exhibited high flexibility compared to the other cores, indicating potential for application to curved sandwich structures.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.14 no.2
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• pp.181-192
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• 2001

이 논문은 샌드위치식 강-콘크리트 복합구조체에서 상하 강판과 격벽으로 구성되는 셀의 형상비가 거동과 성능에 미치는 영향을 다루었다. 이 구조체에서 셀 형상비는 하중전달 메카니즘과 하중분배능력을 변화시킨다. 따라서 셀 형상비에 따라 부재의 응력수준과 하중저항능력이 변화한다. 이 연구에서는 셀 형상비가 이 구조체의 거동과 성능에 미치는 영향을 규명하기 위해, 두 종류의 샌드위치식 복합구조체에 대해 다양한 셀 형상비를 설정하여 비선형 구조해석을 수행하였다. 해석결과로부터 셀 형상비에 따른 하중전달 메카니즘과 부채 응력에서의 차이점을 도출하였으며, 이들 차이점을 바탕으로 셀 형상비가 전단성능, 휨성능, 하중저항성능에 미치는 영향을 분석하였고, 파괴모드와 연성에 미치는 영향에 대해서도 간략히 언급하였다. 연구결과, 셀 형상비가 증가함에 따라 하부 강판과 콘크리트의 응력수준이 낮아지는 결과를 나타내었다. 이것은 각 부재의 유효휨강성과 유효전단강성 증가를 나타내며, 따라서 구조체의 하중저항성능도 향상되는 것으로 판단된다. 특히 셀 형상비의 증가에 따른 성능향상에서 전단성능이 휨성능에 비해 더 큰 효과를 나타내며, 이러한 차이는 파괴모드와 연성에도 영향을 미칠 것으로 판단된다. 즉, 셀 형상비가 증가함에 따라 구조물의 거동 및 파괴모드는 점차적으로 전단에서 휨으로 변화하고, 이에 따라 구조물의 연성도 점차적으로 향상될 것으로 판단된다.

• Journal of Aerospace System Engineering
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• v.11 no.6
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• pp.64-67
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• 2017

This work dealt with structural safety analysis about sandwich composite structure of automotive floor board. In this work, structural design and analysis of sandwich composite structure for automobile floor board were performed. Firstly, structural design requirement of automobile floor board was investigated. After structural design, the structural analysis of the automobile floor board were performed by the finite element analysis method. It was performed that the stress and displacement analysis at the applied load condition. After structural test of target structure, structural test results were compared with analysis results. Through the structural analysis, it was confirmed that the designed floor board structure is safety.

• Composites Research
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• v.29 no.4
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• pp.209-215
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• 2016

The failure of composite sandwich structures with thickness and material variation was studied. The main body of the structure is sandwich plate made of the carbon composite face and Aluminum honeycomb core. It is connected with composite laminated flange without core through transition region of tapered sandwich panel with foam core. Tension and compression tests were conducted for the total of 6 panels, 3 for each. Test results showed that the panels under compression are vulnerable to the face failure along the material discontinuity line between two different cores. However the failure load of which panel does not show such failure can carry 16% more load and fails in honeycomb core and face debonding. For the tensile load, the extensive delamination failure was observed at the corner radius which connects the panel and the flange. The average failure load for compression is about 7 times the tensile failure load. Accordingly, these sandwich structures should be applied to the components that endure the compressive loadings.

• Journal of the Korean Society for Railway
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• v.12 no.4
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• pp.518-525
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• 2009

This paper describes the evaluation of structural performance test and finite element analysis to verify the design of Bimodal Tram made of sandwich composites. The sandwich composite applied to vehicle structure was composed of a aluminum honeycomb core and WR580/NF4000 glass fabric/epoxy laminate composite facesheet. The load tests of vehicle structure were conducted for vertical load, compressive load, torsion and modal analysis according to JlS E 7105. The structural Integrity of vehicle was evaluated by the measurement of displacement, stress and natural frequency obtained from dial gauge, strain gauge and gravity sensor, respectively. And finite element analysis using ANSYS v11.0 was done to compare with structural test. The results showed that the displacement, stress and natural frequency were in an good agreement with those of structural analysis using the proposed finite element models.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.5
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• pp.44-54
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• 2003

The experiments are performed to evaluate mechanical properties about foam and face materials of sandwich beams. These results are applied to the flexural wrinkling estimation of sandwich beam. The 3 point bending test shows that it is reasonable to include pre-buckling behavior in flexural wrinkling analysis, which is closer to experimental result. It is also conducted to survey the wrinkling behavior.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.9
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• pp.2162-2171
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• 1993

Geneal Structure optimization is utilized to minimize the weight of structures while satisfying constraints imposed on stress, displacements and natural frequencies, etc. Sandwich structures consist of inside core and outside face sheets. The selected sandwich structures are isotropic sandwich beams and isotropic sandwich plate. The face sheets are treated as membrane and assumed to carry only tensions, while the core is assumed to carry only transverse shear. The characteristic of the varying area are considered by adding the projected component of the tension to the transverse shear. The bending theory and energy method are adopted for analyzing sandwich beams and plates, respectively. In the optimization process, the cost function is the weight of a structure, and a deflection and stress constraints are considered. Design variable are thickness and tapering coefficients which determine the shape of a structure. An existing optimization code is used for solving the formulated problems.

• Composites Research
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• v.17 no.6
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• pp.22-27
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• 2004

The objective of this work is to design Surface Antenna Structure (SAS) and investigate fatigue behavior of SAS that is asymmetric sandwich structure. This term, SAS, indicates that structural surface becomes antenna. Constituent materials are selected considering electrical properties, dielectric constant and tangent loss as well as mechanical properties. For the antenna performance, SSSFIP elements inserted into structural layers were designed fur satellite communication at a resonant frequency of 12.5 GHz and final demonstration article was $16{\;}{\tiems}{\;}8$ array antenna. From electrical measurements, it was shown that antenna performances were in good agreement with design requirements. In cyclic 4-point bending, flexure behavior was investigated by static and fatigue test. Fatigue life curve of SAS was obtained. The fatigue load was determined experimentally at a 0.75 (1.875kN) load level, Experimental results were compared with single load level fatigue life prediction equations (SFLPE) and in good agreement with SFLPE. SAS concept is the first serious attempt at integration fur both antenna and composite engineers and promises innovative future communication technology.

• Composites Research
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• v.26 no.1
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• pp.29-35
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• 2013

Composite sandwich structure can improve the specific bending stiffness significantly and save the weight nearly 30 percent compared with the composite laminates. However, it has more inherent uncertainties of the material property caused by manufacturing process than metals. Therefore, the reliability-based probabilistic design approach is required. In this paper, the PMS(Probabilistic Margin of Safety) is calculated for the simplified fuselage structure made of composite sandwich to provide the probabilistic reasonable evidence that the classical design method based on the safety factor cannot ensure the structural safety. In this phase, the probability density function estimated by CMCS(Crude Monte-Carlo Simulation) is used. Furthermore, the RBDO(Reliability-Based Design Optimization) under the probabilistic constraint are performed, and the RBDO-MPDF(RBDO by Moving Probability Density Function) is proposed for an efficient computation. The examined results in this paper can be helpful for advanced design techniques to ensure the reliability of structures under the uncertainty and computationally inexpensive RBDO methods.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.04a
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• pp.71-75
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• 2000

The effects of stitching thread on fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Fatigue test and static test, being used in four point bending test, are performed with various diameters and distances of stitching thread. The Results show that the maximum load for bending tests is similar to each other, but after $1O^6$ fatigue cycles, the stiffness degradation of the stitching thread diameter $\emptyset$ 3mm specimen is a much larger than that of the $\emptyset$ 5mm specimen.