• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2004.10a
• /
• pp.56-60
• /
• 2004

2단 또는 3단형으로 설계되고 있는 KSLV-I 발사체의 단연결부는 직경의 변화에 따라 원뿔대(Truncated cone) 구조물이 필요하다. 원뿔대형 구조물이 발사체의 외피일 경우에는 일반적인 실린더형 동체와는 다르게 공력에 의한 버페팅(buffeting)과 공력가열 등이 추가적인 설계인자로 고려되어야 한다. 복합재료 샌드위치 구조물은 외피의 굽힘 강성이 크고, 일체성형으로 실린더형 혹은 원뿔대형 구좁물을 쉽게 제작할 수 있어 단연결부에 적용되고 있다. 또한 위성어댑터(Payload Adapter)등에도 사용되어 우주발사체에는 매우 일반적인 구조물이다. 복합재료 샌드위치 구조물의 제작과 정적시험을 통하여 구조 특성을 알아보았다. 일체형 샌드위치 구조물의 효율을 높이기 위해서는 프레임과의 체결부를 효율적으로 설계하여야 하며 하중의 종류에 따라서 면재의 적층각도가 중요함을 알 수 있었다.

• Proceedings of the International Microelectronics And Packaging Society Conference
• /
• 2002.11a
• /
• pp.177-179
• /
• 2002

A1$_2$ $O_3$기판재료의 $K_{IC}$ 증가를 위한 재료설계를 시도하였다. 먼저 A1$_2$ $O_3$기판을 구성하는 A1$_2$ $O_3$다층구조물에 적절한 다공성 중간층을 삽입하는 샌드위치 구조물을 제조하였다. 제조된 A1$_2$ $O_3$구조물의 미세구조를 관찰하였고, Vickers 경도와 three-point bending test를 통해서 단일조성 구조물과 샌드위치 구조물의 경도와 인성 측정치를 비교하였다. 다공층을 삽입한 A1$_2$ $O_3$샌드위치 구조물의 Single-Edge Notched Beam이 단일 조성의 구조물에 비해 파괴강도와 인성이 향상되는 결과를 얻었다.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2005.11a
• /
• pp.224-227
• /
• 2005

KSL V-I 2단 탑재대를 복합재료 샌드위치 구조물로 설계/제작하였다. 축소형 탑재대를 제작하여 진동 특성을 측정하고, 측정된 결과를 이용하여 실물형 탑재대를 설계하였다. 탑재물의 중량을 포함하여 1차 고유진동수가 150 Hz가 되도록 설계하였으며 실제 시제를 제작하여 동특성을 측정하였다.

• Composites Research
• /
• v.14 no.1
• /
• pp.22-29
• /
• 2001

The purpose of this paper is to determine the effect of the autoclave inner pressure rate, heat-up rate, tool round angle, Thickness of core, height of joggle on defects, and to minimize the defects of aircraft sandwich structure reinforced with honeycomb core occurred in autoclave processing. The results showed that the geometry of aircraft sandwich structure and tool such as tool round angle, thickness of core, height of joggle, and the autoclave cure conditions such as inner pressure rate, heat up rate strongly affected the core movement, core wrinkle, bridge phenomenon of prepreg and depression of core that occurred in autoclave processing.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2002.10a
• /
• pp.228-232
• /
• 2002

본 연구에서는 다목적 실용위성 2호기에 적용된 금속 구조물 중 알루미늄 샌드위치 패널 구조인 탑재체 플랫폼과 튜브 스트럿(tube strut) 구조에 복합재료 응용기술을 적용하였다. 복합재료 구조로의 대체 설계에서도 관성하중 및 음향진동등과 같은 극심한 발사환경과 더불어 운용하게 될 우주 열환경을 고려하였다. 연구의 목적은 금속소재보다 비강도, 비강성이 우수한 복합재료를 위성 구조물에 사용함으로써 무게를 경량화함에 있다.

• Journal of the Korean Society for Railway
• /
• v.13 no.4
• /
• pp.382-388
• /
• 2010

This paper describes the standardized finite element model for carbody structures of railway vehicle made of sandwich composites. Recently, sandwich composites were widely used to railway vehicle due to the improvement of energy efficiency, high specific stiffness and strength, weight reduction and space saving in korea. Therefore, structural integrity should be verified using finite element analysis prior to the manufacture of composite railway vehicle. The standardized finite element model for composite carbody structures was introduced through comparing the results of real structural test under vertical, compressive, twisting load and natural frequency test of various railway vehicles in this study. The results show that the quadratic shell element is suitable to model the reinforced metal frame used to improve the flexural stiffness of sandwich panel compared to beam element, and layered shell and solid element are recommended to model the skin and honeycomb core of sandwich panel compared to sandwich shell element. Also, the proposed standard finite element model has the merit of being applied to crashworthiness problem without modifications of finite element model.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.36 no.11
• /
• pp.1335-1343
• /
• 2012

In this study, the lightweight modular design of hybrid railway carbody structures made of sandwich composites and aluminum extrusions was investigated by using topology and size optimization techniques. The topology optimum design was used to select the best material for parts of the carbody structure at the initial design stage, and then, the size optimum design was used to find the optimal design parameters of hybrid carbody structures using first-order and sub-problem methods. Through the topology optimization analysis, it was found that aluminum extrusions were suitable for primary members such as the underframe and lower side panel module to improve the stiffness and manufacturability of the carbody structures, and sandwich composites were appropriate for secondary members such as the roof and middle side panel module to minimize its weight. Furthermore, the results obtained by size optimization analysis showed that the weight of hybrid carbody structures composed of aluminum extrusions and sandwich composites could be reduced by a maximum of approximately 17.7% in comparison with carbody structures made of only sandwich composites.

• Composites Research
• /
• v.16 no.3
• /
• pp.18-24
• /
• 2003

Sandwich structures have been widely used in the applications of vessel industry, where high structural stiffness is required with small addition of weight. It is so significant to think of the effect of the variables in the design process of the sandwich structure for the concentrated loads. This paper describes the influence of design variables, such as core density, core thickness and face thickness ratio, on the strength of sandwich beam. The theoretical failure loads based on the 2-D elasticity theory agree well with the experimental yield or failure loads, which are measured at the three point bending laboratory test using AS4/3501-6 facing and polyurethane foam core sandwich beam. The comparison of those yield or failure loads was also done with the ratio of the top to bottom face thickness. The theoretical optimum condition is obtained by finding the intersection point of failure modes involved, which gives optimum core density of the sandwich beam for strength and stiffness. In the addition, the effect of unequal face thickness for the optimized and off-optimized sandwich beams for the strength was compared with the ratio of loading length to beam length, and the variations of strength and stiffness were discussed with the relative ratio of core to face mass.

• Composites Research
• /
• v.21 no.5
• /
• pp.15-22
• /
• 2008

This paper describes the results of structural integrity and crashworthiness of Automatic Guideway Transit(AGT) vehicle made of sandwich composites. The applied sandwich composite of vehicle structure was composed of aluminum honeycomb core and WR580/NF4000 glass fabric/epoxy laminate composite facesheet. Material testing was conducted to determine the input parameters for the composite facesheet model, and the effective equivalent damage model fer the orthotropic honeycomb core material. The finite element analysis using ANSYS v11.0 was dont to evaluate structural integrity of AGT vehicle according to JIS E 7105 and ASCE 21-98. Crashworthiness analysis was carried out using explicit finite element code LS-DYNA3D with the lapse of time. The crash condition was frontal accident with speed of 10km/h at rigid wall. The results showed that the structural integrity and crashworthiness of AGT vehicle were proven under the specified loading and crash conditions. Also, the modified Chang-Chang failure criterion was recommended to evaluate the failure modes of composite structures after crashworthiness event.

• Composites Research
• /
• v.12 no.5
• /
• pp.54-64
• /
• 1999

This study investigated the impact behaviors of the stitched sandwich composites under the low energy impact by the use of drop weight impact tester. These sandwich composites condidted of the glass fabric faces with a urethane foam core. The upper face and the lower face were stitched to combinr through the core thickness direction using the polyester reinforcements. Four types of the stitched sandwich composites, each having a different core thickness, were tested to determine the effects of the core thickness. The impact conditions were changes with the variations of the mass and drop height of the impact tup. The test results showed that the core thickness and the impact condidtions such as the drop height and the mass of the impact tup affected the impact force, the contact time, and the strain behaviors of the stitched sandwich composites. The stitched sandwich composites are able to avert the damage and also maintain the structural integrity even thouth the presence of the damage owing to the through-the-thickness reinforcements. However, it is important to improve the wetting ability of the stitched reinforcements so that the conventional structures are substituted for the stitched sandwich composites effectively.