• 제목/요약/키워드: 샌드위치식

검색결과 58건 처리시간 0.022초

굽힘 성형을 위한 금속 샌드위치 판재의 내부구조재 개발 (The Development of Inner Structure of Metallic Sandwich Plates for Bending)

  • 성대용;정창균;윤석준;심도식;이상훈;안동규;양동열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.301-304
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    • 2005
  • Metallic sandwich plates are ultra-light materials with not only high strength and stiffness but also multifunctional. Inner dimpled shell structure can be fabricated by piecewise sectional forming process, and then bonded with same material face sheets by resistance welding. Tests have shown that sandwich plates with dimpled shell structure subject to bending have more collapse load, energy absorption and deflection before collapse than other types of sandwich plates. Consequently, inner dimpled shell structure can improve formability of sandwich plates for bending.

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유한요소해석을 이용한 직조 탄소섬유 발포 고분자 샌드위치 구조의 압축특성 (FE Analyses of the Compressive Characteristics of Carbon Fabric/Polymeric Foam for Sandwich Structure)

  • 장승환;전성식
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.194-197
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    • 2004
  • In this paper, compressive characteristics of carbon fabric skin with polymeric foam core sandwich structure were investigated by FE analyses and compressive tests of polyurethane foam were also conducted with respect to temperature changes, which were determined by curing processes of epoxy or polyester resin to obtain mechanical behaviour of polyurethane foam. FE analyses indicated variation of parameters with respect to manufacturing pressure, which have comparatively massive effect upon mechanical properties of sandwich structures, i.e. wavelength as well as crimp angle of carbon fabric

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U-bending 공정에서 틈새간격이 샌드위치판재의 내부구조 전단변형에 미치는 영향 (Effect of The Clearance on Core Deformation of Sandwich Plate during U-bending)

  • 성대용;정창균;심도식;양동열;정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.320-323
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    • 2008
  • In this study, a macroscopic approach was carried out to gain insight into the bending mechanism of metallic sandwich plates. Shear force-punch stroke curves for various clearances were analytically derived for mild steel (CSP 1N) sandwich plates with the total thickness of 3 mm and 0.5 mm face sheets. As the clearance increases, shear force of the inner structures and sensitivity of punch stroke decrease. These data are useful to derive a criterion of judgment for core shear failure and de-bonding failure during U-bending.

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복합 입체형 정육면체 트러스 단위구조체의 강도 및 강성에 대한 해석 연구 (A Study on the Strength and Stiffness of Multi-Stage Cubic Truss Unit Structures)

  • 최정호
    • 한국융합학회논문지
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    • 제10권4호
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    • pp.139-145
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    • 2019
  • 이 논문은 복합 입체형 트러스 단위구조체에 대한 강도 및 강성을 연구하였다. 사용된 모델은카고메 모델과 정육면체 트러스 모델을 합한 core-filled 모델이다. 해석을 위해 사용한 재질 특성은 304 스테인레스 스틸로 탄성계수는 193GPa, 항복응력 215MPa이다. 이론식은 깁슨-애쉬비의 상대탄성 관계식을 바탕으로 이론식을 유도하였고, 상용도구인 Deform 3D를 사용하여 해석을 실시하였다. 결론적으로 이 단위모델에 대한 상대탄성력은 상대밀도의 1.25배와 상수 계수값과 상관관계를 형성하고, 탄성은 기공과 반비례한다. 그리고, 상대압축강도는 상대밀도와 1.25배의 상관관계를 이룬다. 이에 대한 증명은 실제 실험을 해야 하겠으며, 유도한 이론 관계식은 굽힘과 좌굴등의 기계적 거동을 추가로 고려해야 한다. 앞으로 입체공간의 구조에 따른 탄성 및 응력에 대해 지속적인 연구가 진행될 것이다.

슬릿형 응력제한장치(FLD)의 좌굴 후 거동에 관한 연구 (A Study on the Post-buckling Behavior of Slit Type FLD(Force Limiting Device))

  • 오영석;김철환;김채영;채원탁
    • 한국강구조학회 논문집
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    • 제25권5호
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    • pp.475-486
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    • 2013
  • 본 연구는 압축가새의 변형을 FLD부분에 집중시켜 압축가새의 좌굴안정성을 확보하는 슬릿형 FLD에 관한 것이다. 4개 및 8개의 슬릿형 실험체를 슬릿길이 별로 단순압축실험하였다. 그 결과를 유한요소해석과 비교 검토하여 해석의 유효성을 입증하였다. 또한 전단면을 구성하는 단위요소를 이상화된 샌드위치 단면으로 치환하여, 슬릿개수와 슬릿길이를 변수로 하는 압축력과 축방향 변형의 관계식을 유도하였다. 이 식은 주어진 범위 내에서 실험결과와 좋은 대응을 보인다. 본 연구는 FLD설계의 기본데이터로써 이용 될 수 있다.

알루미늄 압출재의 구조적 거동 특성 및 최적설계에 관한 연구 (A Study on the Optimum Design and Structural Behaviors of Aluminium Extrusions)

  • 서승일;손건호
    • 대한조선학회논문집
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    • 제35권1호
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    • pp.88-97
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    • 1998
  • 파형 심재를 가지는 샌드위치 평판은 종 횡방향으로 충분한 강도를 가지며, 부재를 연결하기 위한 용접라인이 감소되고, 종 부재를 보강하기 위한 횡부재가 필요하지 않는다. 이러한 특성을 활용한 대형 알루미늄 압출재는 철도 차량과 초고속선의 중량 및 생산비용 절감을 위하여 사용될 수 있다. 그러나, 대형 알루미늄 압출판의 적절한 설계를 위해서는 압출재의 구조적인 거동에 대한 이해가 선행되어야 한다. 본 논문에서는 먼저, 구조적인 거동을 이해하기 위한 상세 유한요소 해석을 수행하였고 둘째로, 설계에 적용하기 위한 간략화된 이론식을 제안하였다. 제안된 간략식은 상세 유한요소 해석에 의한 결과와 비교해 볼 때 높은 정확도를 보이고 있음을 알 수 있었고, 제안된 간략식은 초기 설계 단계에서의 반복적인 해석에서 유용하게 사용될 수 있을 것이다.

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알루미늄 하니컴 샌드위치 판넬의 저속충격거동 (Low-velocity Impact Behavior of Aluminum Honeycomb Sandwich Panel)

  • 이현석;배성인;함경춘;한경섭;송정일
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.78-82
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    • 2001
  • Impact behaviors of Aluminum Honeycombs Sandwich Panel(AHSP) by drop weight test were investigated. Two types of specimens with 1/2" and 1/4" cell size were tested by two impactors which are weight of $5.25\textrm{kg}_{\textrm{f}}$ and $11.9\textrm{kg}_{\textrm{f}}$. Parametric studies were achieved including the impactor weight and impact sites which consist face, long-edge, short-edge, and point of the specimen. Face one of impact sites was the strongest and short-edge one of impact sites was the weakest. The damaged area of AHSP was enlarged with the increase of impactor weight that is equal to impact energy. After 3 point bending test, fracture modes of AHSP were analyzed with AE counts. Lower facesheet was fractured in the long-edge direction and then separated between facesheet and core. In the short-edge direction after core wrinkled, lower facesheet tear occurred. Impact behavior by FE analysis were increased localized damage in fast velocity because the faster velocity of the impact was, the smaller the stress of core was. Consequently, impactor weight had an effect on widely damaged area, while the impact velocity was caused on the localized damaged area.aged area.

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Wire-woven Bulk Kagome 의 파손 메커니즘 분석 (Analysis of Failure Mechanism for Wire-woven Bulk Kaogme)

  • 이병곤;최지은;강기주;전인수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1690-1695
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    • 2007
  • Lightweight metallic truss structures with open, periodic cell are currently being investigated because of their multi-functionality such as thermal management and load bearing. The Kagome truss PCM has been proved that it has higher resistance to plastic buckling, more plastic deformation energy and lower anisotropy than other truss PCMs. The subject of this paper is an examination of the failure mechanism of Wire woven Bulk Kagome(WBK). To address this issue, the out-of-plane compressive responses of the WBK has been measured and compared with theoretical and finite element (FE) predictions. For the experiment, 2 multi-layered WBK are fabricated and 3 specimens are prepared. For the theoretical analysis, the brazed joints of each wire in WBK are modeled as the pin-joint. Then, the peak stress of compressive behavior and elastic modulus are calculated based on the equilibrium equation and energy method. The mechanical structure with five by five cells on the plane are constructed is modeled using the commercial code, PATRAN 2005. and the analysis is achieved by the commercial FE code ABAQUS version 6.5 under the incremental theory of plasticity.

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샌드위치 강판의 전단가공에 있어서 전단면에 미치는 금형 설계 변수의 영향 (Influence of die design variables on the sheared surface in cut-off process of sandwich sheet metal)

  • 김지용;최종식;김종호;정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.57-61
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    • 2004
  • in order to improve the quality of the sheared surface in cutting of sandwich sheet metals the cut-off operation is mainly investigated which is the typical shearing process in sheet metal forming technology. For experiments the cut-off die is made which can be easily adjusted by die design variables such as blankholding force, pad force, and clearance. The sheet metals chose as specimen are clad304(STS304-Al1050-STS304) and anti-vibration sheet metal. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface before and after cut-off operation is measured and quantitatively compared with the help of the optical microscope. From test results the good sheared surface was shown when the clearance gets small with large blankholding force.

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피라미드 트러스형 금속 샌드위치 판재의 적외선 브레이징을 이용한 효율적 적층식 제작 및 특성에 관한 연구 (Efficient Layered Manufacturing Method of Metallic Sandwich Panel with Pyramidal Truss Structures using Infrared Brazing and its Mechanical Characteristics)

  • 이세희;성대용;양동열
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.76-83
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    • 2010
  • Metallic sandwich panels with pyramidal truss structures are high-stiffness and high-strength materials with low weight. In particular, bulk structures have enough space for additional multi-functionalities. In this work, in order to fabricate 3-D structures efficiently, Layered Manufacturing Method (LMM) which was composed of three steps, including crimping process, stacking process and bonding process using rapid infrared brazing, was proposed. The joining time was drastically reduced by employing infrared brazing of which heating rate and cooling rate were faster than those of conventional furnace brazing. By controlling the initial cooling rate slowly, the bonding strength was improved up to the level of strength by conventional vacuum brazing. The observation of infrared brazed specimens by optical microscope and SEM showed no defect on the joining sections. The experiments of 1-layered pyramidal structures and 2-layered pyramidal structures subject to 3-point bending were conducted to determine structural advantages of multilayered structures. From the results, the multi-layered structure has superior mechanical properties to the single-layered structure.