• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.17 no.4
• /
• pp.414-419
• /
• 2016

A study of a precision test according to the control method of an injection molding machine was carried out. The effects of the screw stroke, holding pressure, melt temperature on both the hydraulic and electric injection molding machine were examined. In addition, hypothesis testing was performed to determine the deviation of the data obtained in the experiments. The conclusions obtained in this study were as follows. Significant deviations in the screw stroke, melt temperature and holding pressure occurred in that order. The hydraulic type showed significantly more variation between the products compared to the electric type. In addition, using a mini tab from the statistics program, a hypothesis was proposed and the P value of the injection stroke, holding pressure, melting temperature injection stroke and melting temperature had adopted a null hypothesis ($H_0$). The holding pressure, which showed mutual differences, adopted an alternative hypothesis ($H_1$).

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.37 no.1
• /
• pp.39-46
• /
• 2013

This study aims to develop a plastic aspheric lens for a 13-megapixel mobile phone camera by injection-compression molding. A mold for injection-compression molding experiments was fabricated with a movable upper plate and four springs. During cavity filling for an aspheric lens with a thickness ratio of 2, a weldline was formed under conventional injection molding, whereas no weldline was formed under injection-compression molding with a compression stroke of 0.3 mm. The flow patterns were in good agreement with the simulation results. The birefringence decreased as the compression stroke increased, and the birefringence produced by injection-compression molding was very low and more uniform compared with that produced by injection molding. In addition, the bulk birefringence of an assembly composed of four plastic lenses was significantly affected by the orientation of the lenses to be mounted.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.38 no.7
• /
• pp.771-777
• /
• 2014

Injection-compression molding was used for film insert molding of an automotive door grip using films with three-dimensional embossed patterns. A vacuum mold was fabricated for vacuum-assisted thermoforming of the film, and an injection-compression mold was developed for film insert molding. Three pressure transducers were installed inside the mold cavity to measure cavity pressures. Injection-compression molding experiments under various compression strokes and toggle speeds were performed to investigate their effects on the cavity pressure and heights of the embossed patterns. The compression stroke of 0.9mm and low toggle speed resulted in a higher degree of conservation of embossed patterns. Additionally, the processing conditions for the maximum heights of embossed patterns were almost similar to those for minimum integral value of cavity pressures. The injection-compression molding process presents the opportunity to impart a soft-touch feeling of plastic parts printed with embossed patterns.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2006.05a
• /
• pp.375-376
• /
• 2006

Thermoplastic elastomer(TPE) can be molded by conventional injection molding. Therefore TPE injection molding could be analyzed by commercial flow analysis software. However there are a little of gaps on CAE simulation results and practical molding. In this study, the properties of TPE were measured and applied to CAE simulation for comparing the simulation flow pattern and real flow pattern. The pattern that was controlled by injection time was match. The pattern that was controlled by injection stroke and rate was not match.