• Title/Summary/Keyword: 비파괴 결함평가

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A Study on the Size Evaluation of Circular Flat Flaw with Indication by Straight Beam Inspection of Ultrasonic Wave (초음파(超音波)의 수직탐상법(垂直探傷法)에 의한 경사(傾斜)를 갖는 원형평면결함(圓形平面缺陷)의 크기 평가(評價)에 관한 연구(硏究))

  • Han, Eung-Kyo;Kim, Ki-Joong;Lee, Kook-Hwan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.4 no.1
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    • pp.11-22
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    • 1984
  • In the straight beam inspection of ultrasonic wave, the method for evaluating flaw size by AVG diagram is useful as a method for the quantitative evaluation of results of ultrasonic flaw detection. This study was carried out the measure the size of circular flat flaw with the inclination by straight beam inspection and could be decreased the error of application due to the inclination of flaw by AVG diagram in consideration of correction coefficient. From the result of the experiment, the error by means of the application of experimental values to AVG diagram was increased as the inclination angle grows. Also, it n s increased the error of application as the detecting frequency and diameter of flaw grows in the same inclination angle. In case of diameter of flaw 6mm, AVG diagram could be applied to the inclination angle $3^{\circ}$ for 5 MHz, $7^{\circ}$ for 2.25 MHz, $15^{\circ}C$ for 1 MHz in the range of 20% error and the theory was concided with the experiment to $5^{\circ}C$ for 5 MHz, $10^{\circ}C$ for 2.25 MHz, $15^{\circ}C$ for 1 MHz in the range of 10% error by correction eq. (45) due to the inclination angle. Therefore, it is considered that the results obtained from this study will be somewhat helpful informations for the size evaluation of circular flat flaw with the inclination.

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Feasibility Study on Diagnosis of Material Damage Using Bulk Wave Mixing Technique (체적파 혼합기법을 이용한 재료 손상 진단 적용 가능성 연구)

  • Choi, Jeongseok;Cho, Younho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.1
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    • pp.53-59
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    • 2016
  • Ultrasonic nonlinear evaluation is generally utilized for detection of not only defects but also microdamage such as corrosion and plastic deformation. Nonlinearity is determined by the amplitude ratio of primary wave second harmonic wave, and the results of its comparison are used for evaluation. Owing to the experimental features, the experimental nonlinearity result contains system nonlinearity and material nonlinearity. System nonlinearity is that which is unwanted by the user; hence, it acts as an error and interrupts analysis. In this study, a bulk wave mixing technique is implemented in order to minimize the system nonlinearity and obtain the reliable analysis results. The biggest advantage of this technique is that experimental nonlinearity contains less system nonlinearity than that for the conventional nonlinear ultrasonic technique. Theoretical and experimental verifications are performed in this study. By comparing the results of the bulk wave mixing technique with those of the conventional technique, the strengths, weaknesses, and application validity of the bulk wave mixing technique are determined.

Automatic Detection of Foreign Body through Template Matching in Industrial CT Volume Data (산업용 CT 볼륨데이터에서 템플릿 매칭을 통한 이물질 자동 검출)

  • Ji, Hye-Rim;Hong, Helen
    • Journal of Korea Multimedia Society
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    • v.16 no.12
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    • pp.1376-1384
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    • 2013
  • In this paper, we propose an automaticdetection method of foreign bodies through template matching in industrial CT volume data. Our method is composed of three main steps. First,Indown-sampling data, the product region is separated from background after noise reduction and initial foreign-body candidates are extracted using mean and standard deviation of the product region. Then foreign-body candidates are extracted using K-means clustering. Second, the foreign body with different intensity of product region is detected using template matching. At this time, the template matching is performed by evaluating SSD orjoint entropy according to the size of detected foreign-body candidates. Third, to improve thedetection rate of foreign body in original volume data, final foreign bodiesare detected using percolation method. For the performance evaluation of our method, industrial CT volume data and simulation data are used. Then visual inspection and accuracy assessment are performed and processing time is measured. For accuracy assessment, density-based detection method is used as comparative method and Dice's coefficient is measured.

A Feasibility Study for Flaw Detection in J-groove Weld of Reactor Upper Head Penetration Using Time of Flight Diffraction UT Technique (TOFD UT 기법을 활용한 원자로 상부헤드관통부 J-groove 용접부 결함 검출 가능성 평가)

  • Lee, Jeong Seok;Lee, Tae Hun;Kim, Yong Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.2
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    • pp.1-5
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    • 2015
  • A failure or degradation of reactor upper head penetration is a troublesome problem at Nuclear Power Plants. A flaw in the reactor upper head penetration can result in unplanned plant shutdown for repair, and cause serious economic losses on the plants. Consequently, a detection of flaws is a matter of more importance. Until now, only the base metal, not including J-groove weld, in reactor upper head penetration has been inspected in accordance with 10 CFR 50.55a and ASME code case N-729-1 requirements. Accordingly, it is rather difficult to detect manufacturing defects and repair defects in J-groove weld. This paper presents a case study on the application of Time of Flight Diffraction UT technique to examine the J-groove weld in reactor head penetration using reactor head penetration mockup with artificial flaws. We expect that this study result will offer a way to understand the non-destructive examination technology for J-groove weld in reactor upper head penetration.

Ultrasonic Approach of Rayleigh Pitch-catch Contact Ultrasound Waves on CFRP Laminated Composites

  • Yang, In-Young;Im, Kwang-Hee;Heo, Uk;Hsu, David K.;Sim, Jae-Ki;Kim, Hak-Joon;Song, Sung-Jin
    • Journal of Korea Foundry Society
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    • v.27 no.5
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    • pp.209-211
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    • 2007
  • 최근에는 탄소섬유강화복합재료(CFRP)는 우수한 기계적인 물성치와 수월한 설계특성으로 인해 우주.민간 항공산업분야 뿐만 아니라 여러분야에 응용성이 매우 높다. 그러나 CFRP 복합적층판으로 제작된 구조물은 충격손상을 받을 시에는 50-75%치 강도가 낮아지는 취약성을 가지고 있다. 따라서 본 연구에는 CFRP복합재의 구조건전성 및 결함여부를 비파괴적으로 검사 및 탐상을 하기 위해서 시도하였다. 특히, C-scanner의 수침조에서 충격손상을 받은 시험편을 집어넣어 자동 데이터 획득 시스템을 구동하여 현장응용성이 가장 높은 일 방향 초음파측정 (one-sided ultrasonic measurement) 방법인 평가기법을 제안하였다. 본 연구에서 제안한 일방향 초음파 피치캐치방법이 CFRP 복합적층판내에서 일반 수직 초음파 탐상기법보다 훨씬 민감함을 알 수 있었다.

Nondestructive Evaluation of the Turbine Blade of Wind Energy By Using T-Ray (T-ray를 이용한 풍력터빈 브레이드 비파괴결함평가)

  • Im, Kwang-Hee;Jeong, Jong-An;Hsu, David K.;Lee, Kil-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.102-108
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    • 2012
  • A study of terahertz waves (T-ray) was made for the nondestructive evaluation of FRP (Fiber reinforced plastics) composite materials. The to-be-used systems were time domain spectroscopy (TDS) and continuous wave (CW). The composite materials investigated include both turbine blades of wind energy (non-conducting polymeric composites) and conducting carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse was not able to detect a material with conductivity. This was demonstrated in CFRP (Carbon fiber reinforced plastics) laminates. Refractive index (n) was defined as one of mechanical properties; so a method was solved in order solve the "n" in the material with the cut parts of the turbine blades of wind energy. The defects and anomalies investigated by terahertz radiation were foreign material inclusions and simulated disband. Especially, it is found that the T-ray went through the turbine blade with greater thickness (about 90mm).

Optimum Management Plan for Soil Contamination Facilities (특정토양오염관리대상시설의 최적 관리방안에 관한 연구)

  • Park, Jae-Soo;Kim, Ki-Ho;Kim, Hae-Keum;Choi, Sang-Il
    • Korean Journal of Soil Science and Fertilizer
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    • v.45 no.2
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    • pp.293-300
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    • 2012
  • This study was to investigate the unsuitable rate of the storage facilities, the changes in corrosion process over time after installation according to the status, the time to install the facilities, years elapsed after facilities installation, inspection of methods and motivation, and so on, based on the results of the inspection at the petroleum storage facilities conducted by domestic soil-relate specialized agency to derive optimal management plans which meet the status of soil contamination facilities. The results showed that the facilities more than 5 years after the initial leak test at the time of the installation need to be inspected periodically by considering costs of leak test and remediation of polluted soil. The inspection period can be decided by cost and leak test methods showing discrepancies for the results obtained from individual test whether it was direct or indirect. To compensate these matters, we suggested that the direct inspection method on regular schedule is recommended. On the other hand, the inspection can be voluntarily completed to ease burden of the results by inspection or equivalent level to this inspection method. Also, it may need improved construction supervision and performance test system to minimize the occurrence of the nature defects in installing the facilities as well as the upgrade program for the facilities during intervals of inspection period.

Rock Bolt Integrity Assessment in Time-Frequency Domain : In-situ Application at Hard Rock Site (유도파를 이용한 시간-주파수 영역 해석을 통한 록볼트 건전도 실험의 경암지반 현장 적용성 평가)

  • Lee, In-Mo;Han, Shin-In;Min, Bok-Ki;Lee, Jong-Sub
    • Journal of the Korean Geotechnical Society
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    • v.25 no.12
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    • pp.5-12
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    • 2009
  • As rock bolts become one of the main support systems in tunnels and underground structures, the integrity of the rock bolts affects the safety of these structures. The purpose of this study is the evaluation of rock bolt integrity using wavelet transforms of the guided ultrasonic waves by using transmission test in the field. After several rock bolts with various defect ratios are embedded into a large scale concrete block and rock mass, guided waves are generated by a piezo disk element and measured by an acoustic emission (AE) sensor. The captured signals are analyzed in the time-frequency domain using the wavelet transform based on a Gabor wavelet. Peak values in the time-frequency domain represent the interval of travel time of each echo. The energy velocities of the guided waves increase with an increase in the defect ratio. The suitable curing time for the evergy velocity analysis is proposed by the laboratory test, and in-situ tests are performed in two tunnelling sites to verify the applicability of rock bolt integrity tests performed after proposed curing time. This study proves that time-frequency domain analysis is an effective tool for the evaluation of the rock bolt integrity.

Thickness Evaluation of the Aluminum Using Pulsed Eddy Current (펄스 와전류를 이용한 알루미늄 두께 평가)

  • Lee, Jeong-Ki;Suh, Dong-Man;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.1
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    • pp.15-19
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    • 2005
  • Conventional eddy current testing has been used for the detection of the defect-like fatigue crack in the conductive materials, such as aluminum, which uses a sinusoidal signal with very narrow frequency bandwidth, Whereas, the pulsed eddy current method uses a pulse signal with a broad bandwidth. This can allow multi-frequency eddy current testing, and the penetration depth is greater than that of the conventional eddy current testing. In this work, a pulsed eddy current instrument was developed for evaluating the metal loss. The developed instrument was composed of the pulse generator generating the maximum square pulse voltage of 40V, an amplifier controlled up to 52dB, an A/D converter of 16 bit and the sampling frequency of 20 MHz, and an industrial personal computer operated by the Windows program. A pulsed eddy current probe was designed as a pancake type in which the sensing roil was located inside the driving roil. The output signals of the sensing roil increased rapidly wich the step pulse driving voltage かn off, and the latter part of the sensing coil output voltage decreased exponentially with time. The decrement value of the output signals increased as the thickness of the aluminum test piece increased.

Estimation of Compressive Strength of Reinforced Concrete Vertical and Horizontal Members Using Ultrasonic Pulse Velocity Method (초음파속도법을 이용한 철근콘크리트 수직 및 수평부재의 압축강도 추정)

  • Hong, Seonguk;Lee, Yongtaeg;Kim, Seunghun;Kim, Jonghyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.197-205
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    • 2018
  • Recently, remodeling is increasing due to aging of buildings. Therefore, the importance of quality control of structures has been raised, and interest in safety diagnosis and evaluation of structures has been increasing. In order to accurately diagnose old buildings, a diagnostic evaluation technique is needed to evaluate the defects of structures in advance. In addition, as the safety diagnostic criteria for reconstruction are improved and the weight of structural safety is increased, researches on safety diagnosis techniques of structures that are faster and more reliable are needed. In this study, we tried to estimate the compressive strength by examining the correlation between ultrasonic pulse velocity and compressive strength of a 1 story structure consisting of vertical and horizontal members of reinforced concrete using ultrasonic pulse velocity method, which is one of the nondestructive testing methods. The purpose of this study is to examine the applicability in the field. As a result, the estimated average error rate of the compressive strength of the structure using the ultrasonic pulse velocity method was 28.7%, which confirmed the applicability in the field. However, in order to increase the accuracy of the estimation, the necessity of the reliable diagnostic method using the composite nondestructive testing method was confirmed.