• Title/Summary/Keyword: 비파괴 검사법

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Evaluation of Mass Variation of Aspheric Glass tens Using Resonant Ultrasound Spectroscopy (비구면 렌즈의 질량변화 평가를 위한 RUS의 적용)

  • Heo, Uk;Im, Kwang-Hee;Yang, In-Young;Kim, Ji-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.183-189
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    • 2007
  • Ultra precise processed parts are required together with the development of optoelectronics industry. As important parts of optoelectronics industry, there are ferrule of optical connector and lens for optical devices. In particular, the lens requires high reliability with high precision without including flaws. These optical modules need ultra precise processing in order to reduce the loss of light sources and various nondestructive inspections are carried out in the finishing stage to separate good and bad quality products. Therefore, it was analyzed through the characteristics of response of amplitude and resonant frequency according to the mass variations of aspheric lens that is used currently in laser printers.

Numerical Analysis of Magnetic Flux Leakage Inspection (누설자속탐상의 수치해석)

  • Lee, Hyang-Beom;Kim, Sean
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.485-492
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    • 2001
  • In this paper, electro-magnetic numerical analysis of MFL(magnetic flux leakage) method is presented. For the electromagnetic numerical analysis, 2-D FEM(finite element method) is used. The magnetic vector potential is used as a variable. The analysis of the magnetic field considering the magnetic nonlinearity is performed for the effect of the magnetic salutation. For the verification of the validity of the numerical simulation results, by using the lab-made experimental setup, non-destructive inspection is performed. The SM 45C carbon steel is used as a specimen and the artificial defects are made on the specimen. The non-destructive testing for the detection of the defect is performed. The results according to the variation oi the defect depth and the defect shape are obtained. The experimental results are compared to the numerical ones, and we conclude that the numerical results are similar to the experimental ones. So the possibility of simulation of the MFL by using the numerical analysis is shown in this paper.

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Nondestructive Characterization for Remanent Life of Advanced Ferritic Steel by Reversible Permeability (가역투자율에 의한 첨단 페라이트강의 잔여수명에 대한 비파괴평가)

  • Hong, Seung-Pyo;Ryu, Kwon-Sang;Kim, Chung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.181-186
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    • 2013
  • We present nondestructive characterization for remanent life of advanced ferritic steels, next-gen energy facility materials by reversible permeability. The reversible permeability is based on the theory that the value of reversible permeability is the same differential of the hysteresis loop. The measurement principle is based on the foundation of harmonics voltage induced in a sensing coil using a lock-in amplifier tuned to the frequency of the exciting one. The peak interval of reversible permeability(PIRP), Vickers hardness, and tensile strength(TS) of the aged samples decreased with aging time. We could estimate the remanent life of advanced ferritic steel by using the relationship between the peak interval of reversible permeability and Larson-Miller parameter(LMP), non-destructively.

Stress Measurement around a Circular Role in a Cantilever Beam under Bending Moment Using Strain Gage and Reflective Photoelasticity (스트레인 게이지와 반사형 광탄성법을 이용한 굽힘을 받는 외팔보 시편 구멍 주위의 응력측정)

  • Baek, Tae-Hyun;Park, Tae-Geun;Yang, Min-Bok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.329-335
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    • 2006
  • It is necessary to study on the stress concentration experimentally, which is the main reason to avoid mechanical dilapidation and failure, when designing a mechanical structure. Stress concentration factor of a specimen of cantilever beam with a circular hole in the center was measured using both strain gage and photoelastic methods in this paper. In strain-gage measurement, three strain gages along the line near a hole of the specimen were installed and maximum strain was extrapolated from three measurements. In photoelastic measurement, two methods were employed. First, the Babinet-Soleil compensation method was used to measure the maximum strain. Secondly, photoelastic 4-step phase shilling method was applied to observe the strain distribution around the hole. Measurements obtained by different experiments were comparable within the range of experimental error.

Evaluation of the Surface Crack by a Large Aperture Ultrasonic Probe (대구경 초음파 탐촉자를 이용한 표면균열 평가)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.180-185
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    • 2004
  • Conventional ultrasonic examination to detect micro and small surface cracks is based on the pulse-echo technique using a normal immersion focused transducer with high frequency, or an angle-beam transducer generating surface waves. It is difficult to make an automatic ultrasonic system that can detect micro and small surface cracks and position in a large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of the transducer. In this study, a high-precision scanning acoustic microscope with a 10MHz large-aperture transducer has been used to assess the existence, position and depth of a surface crack from the real-time A, B, C scans obtained by exploiting the ultrasonic diffraction. The ultrasonic method with large aperture transducer has improved the accuracy of the crack depth assessment and also the scanning speed by ten times, compared with the conventional ultrasonic methods.

A Study on Adaptable Non-contact Shape Inspection System (적응형 비접촉 형상 검사에 관한 연구)

  • Kang, Young-June;Park, Nak-Gyu;Lee, Dong-Hwan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.74-80
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    • 2005
  • A new dimension measuring method for the measurement of diameter of an object has been developed using laser triangulation. The 3D data of an object was calculated from the 2 dimensional image information obtained by the laser stripe using the laser triangulation. The system that use existing theory can measure the diameter of hole not only in a normal plane but also ill an incline plane. However, in the existing theory, since the lens with fixed feral length was used, the area of measurement was fixed. The simplest way to solve this problem is to change distance between a CCD camera and object. Other way is to use a zoom lens having variable focal length. In this paper, the zoom lens with variable focal length was used. Therefore, we ran experiment with magnification that is optimized according to size of object using zoom lens with variable focal length.

Measurement of Inner Defects and out of Plane Deformation of Pressure Vessel in Piping of Circulation System Using Shearography (전단간섭법을 이용한 배관 순환 시스템에서의 압력용기 내부결함 및 면외변형 측정)

  • Kang, Chan-Geun;Kim, Hyun-Ho;Jung, Hyun-Il;Choi, Tae-Ho;Jung, Hyun-Chul;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.5
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    • pp.349-355
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    • 2014
  • Wall thinning defects can occur in the pressure vessels used in a variety of industries. Such defects are related to the flow velocity. Considering the fact that such vessels constitute up to 70 or 80% of the plant structures in a power plant, it is important to measure internal defects as part of a safety evaluation. In this study, optical measurement were applied in a non-destructive evaluation using shearography to ensure the safety and improve the reliability of a power plant through the non-contact, non-destructive evaluation of pressure vessels. In order to verify whether the pressure vessels contained faults, experimental and analytical investigation were conducted to measure any internal defects and out-of-plane deformation from inner temperature changes and pressure changes in the piping of the circulation system. The most important factors in this research were the thickness, width, and length of a defect. An increase in these could confirm an increase in the deformation. Thus, internal defects in a pressure vessel were measured using shearography, which made it possible to ensure the reliability and integrity of the pipe.

Implementation of Ultrasonic Immersion Technique for Babbitt Metal Debonding in Turbine Bearing (초음파 수침법을 이용한 터빈베어링 Babbitt금속 박리 검사 기술)

  • Jung, Gye-Jo;Park, Sang-Ki;Cho, Yong-Sang;Park, Byung-Cheol;Kil, Doo-Song
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.348-353
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    • 2004
  • This study is aimed for the implementation of ultrasonic method to assess the reliability of turbine bearings. A modified ultrasonic immersion technique was carried out in both laboratory experiment and field application. From the laboratory results, we confirmed that the condition of interface layer between the babbitt and base metal be monitored by the C-Scan. The C-scan image by the ultrasonic immersion test can be used successfully to observe the condition of interface layer. The testing with a focused transducer provides a promising approach for estimating the extent of the damaged region and observing the interface layer effectively. The difference of the ultrasonic reflection ratio between the bonding and debonding area at the interface layer is one of the key parameters for assessing the extent of the damaged area; additionally, the reflection amplitude exhibits a favorable correlation with the overall damage level. The technique developed in this study was applied to the inspection of the turbine bearings at several power plants in Korea whereby the applicability in the field can be ascertained.

The Study on Development of NDT gauge with real time monitoring system (실시간 모니터링 가능한 비파괴 검사기 개발에 관한 연구)

  • Jung, Seong-Woo;Kim, Mu-Hyun;Hong, Sung-Won;Chae, Min-Ku;Jun, Hyung-Joo;Hong, Sang-Su;Hwang, Hee-Seung;Kim, Bitnara;Kim, Yeo-Jin;Lee, Hye-Hyun;Cha, Hye-Kyung;Jun, Ji-Eun;Lee, Ji-Sang;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2007.10c
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    • pp.253-255
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    • 2007
  • 비파괴검사방식 중 자기누설 탐상법(Magnetic Flux Leakage, MFL)은 선박의 표면이나 인간의 손이 닿지 않는 곳의 부식상태를 파악하기에 적합한 방법이다. 실시간 모니터링 가능한 자기누설 탐상 시스템은 빠르고 정확한 검사가 요구되는 대형 선박의 교면 검사에서 유용하게 사용될 것으로 예상된다. 본 논문에서는 스파이더형의 소형 비파괴 검사기를 실시간 모니터링이 가능하도록 제작하였다.

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Classification of Ultrasonic NDE Signals Using the Expectation Maximization (EM) and Least Mean Square (LMS) Algorithms (최대 추정 기법과 최소 평균 자승 알고리즘을 이용한 초음파 비파괴검사 신호 분류법)

  • Kim, Dae-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.1
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    • pp.27-35
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    • 2005
  • Ultrasonic inspection methods are widely used for detecting flaws in materials. The signal analysis step plays a crucial part in the data interpretation process. A number of signal processing methods have been proposed to classify ultrasonic flaw signals. One of the more popular methods involves the extraction of an appropriate set of features followed by the use of a neural network for the classification of the signals in the feature spare. This paper describes an alternative approach which uses the least mean square (LMS) method and exportation maximization (EM) algorithm with the model based deconvolution which is employed for classifying nondestructive evaluation (NDE) signals from steam generator tubes in a nuclear power plant. The signals due to cracks and deposits are not significantly different. These signals must be discriminated to prevent from happening a huge disaster such as contamination of water or explosion. A model based deconvolution has been described to facilitate comparison of classification results. The method uses the space alternating generalized expectation maximiBation (SAGE) algorithm ill conjunction with the Newton-Raphson method which uses the Hessian parameter resulting in fast convergence to estimate the time of flight and the distance between the tube wall and the ultrasonic sensor. Results using these schemes for the classification of ultrasonic signals from cracks and deposits within steam generator tubes are presented and showed a reasonable performances.