• Title/Summary/Keyword: 비드 폭

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Prediction of the Top-bead width of Tandem GMA Welding Processes Using the STACO Model (STACO 모델을 이용한 탄템 GMA 용접공정의 표면비드 폭 예측)

  • Lee, Jong Pyo;Park, Min Ho;Kim, Do Hyeong;Jin, Byeong Ju;Son, Joon Sik;Kang, Bong Yong;Shim, Ji Yeon;Kim, Ill Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.30-35
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    • 2016
  • Tandem arc welding is a guarantor for high efficiency and cost saving since the quantity of wire which is deposited in the welding is approximated 30% greater that in conventional welding. The welding process is now being successfully applied in many industries. However, in the case of tandem arc welding, good quality and high productivity should depend on the welding parameters. Therefore, an intelligent algorithms for the automatic tandem arc welding process has been necessarily required. In this study, a predictive model based on the neural network by using the data acquired during tandem gas metal arc (GMA) welding process has been developed. To verify the reliability of the developed predictive model, a mutual comparison with the surface of the top-bead width obtained from actual experiments has been analyzed.

The weldability and mechanical property of CP titanium by GTAW (순 타이타늄의 GTAW 용접성 및 기계적 특성)

  • Hong, Jae-Keun;Kim, Jee-Hoon;Lee, Chae-Hoon;Yeom, Jong-Taek;Kang, Chung-Yun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.57-57
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    • 2009
  • 산업의 고도화에 따른 구조물의 사용 환경이 열악해지고 최근 에너지저감과 환경문제 개선을 위한 경화의 요구에 따라 뛰어난 내식성 및 우수한 고비강도 특성을 갖고 있는 타이타늄 및 타이타늄합금의 활용에 대한 연구가 많은 주목을 받고 있다. 이에 따라 타이타늄 신합금의 개발뿐만 아니라 기존에 개발되어 비교적 보편적으로 적용되고 있는 타이타늄 부품의 제조 및 성형기술에 대한 수요도 급증하고 있다. 특히, 기기 및 부품 제조를 위한 용접/접합기술도 매우 중요한 요소기술로 자리메김하고 있다. 타이타늄은 산소, 수소 등의 침입형 원소와의 친화력이 강한 활성이 큰 금속으로 용접시 고온에 노출되면 급격히 산화 및 취화 등의 문제를 발생한다. 따라서 타이타늄의 용접시에는 $426^{\circ}C$이상의 온도에서는 대기로부터 용접부가 차단되도록 하는 쉴딩기술이 매우 중요하다. 타이타늄의 용접은 일반적으로 아크용접, 전자빔 용접, 레이저 용접 및 확산접합 등이 적용되고 있으나 용접입열 조정이 용이하고 아크 안정성이 높고 용접부의 기계적 특성이 우수한 GTA 용접이 작업성을 고려하여 가장 많이 적용되고 있다. 본 연구에서는 미국용접학회(AWS)의 타이타늄 용접가이드를 분석 및 소개하였고, 1t 이하의 박판 CP Ti를 대상으로 GTAW 용접부 미세조직 및 기계적 특성을 분석하였다. 이때, 용접 비드폭 제어 및 펄스 용접기술을 통하여 박판 타이타늄의 최적 GTAW 공정변수 제어기술을 분석하였다.

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Photography's educational study : Against practical-based curriculum in photography education (사진의 교육적 연구 : 실기 중심 교육과정에 반하여)

  • Nam, Tack-Oon
    • Journal of Digital Convergence
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    • v.14 no.2
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    • pp.359-367
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    • 2016
  • This paper aims to develop the photography education method based, not on the practical technique, the photo recording or the communication, but on the photo theory and the visual culture. This paper can be summarized as follows: First, it analyses the photo theory itself and photography education theory. It examines the studies of the important scholars of photography theory, namely Laszlo Moholy-Nagy, Walter Benjamin, Susan Sontag. It examines also the studies of the scholars who applied photography to education, that is, Victor Burgin, Simon Watney, David Bate. This paper examines how photography is related to education theory in general and where photo education can be situated in art education field.

The implementation of interface between industrial PC and PLC for multi-camera vision systems (멀티카메라 비전시스템을 위한 산업용 PC와 PLC간 제어 방법 개발)

  • Kim, Hyun Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.453-458
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    • 2016
  • One of the most common applications of machine vision is quality inspections in automated production. In this study, a welding inspection system that is controlled by a PC and a PLC equipped with a multi-camera setup was developed. The system was designed to measure the primary dimensions, such as the length and width of the welding areas. The TCP/IP protocols and multi-threading techniques were used for parallel control of the optical components and physical distribution. A coaxial light was used to maintain uniform lighting conditions and enhance the image quality of the weld areas. The core image processing system was established through a combination of various algorithms from the OpenCV library. The proposed vision inspection system was fully validated for an actual weld production line and was shown to satisfy the functional and performance requirements.

Effects of Corrugated GFRP Shear Connector Width and Pitch on In-plane Shear Behavior of Insulated Concrete Sandwich Wall Panels (CSWP) (파형 GFRP 전단연결재의 폭 및 너비에 따른 중단열 벽체의 면내전단거동)

  • Jang, Seok-Joon;Oh, Tae-Sik;You, Young-Chan;Kim, Ho-Royng;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.26 no.4
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    • pp.421-428
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    • 2014
  • This paper describes the experimental results of insulated concrete sandwich wall panels (CSWP) with corrugated glass fiber-reinforced polymer (GFRP) shear connectors under in-plane shear loading. Corrugated GFRP shear connectors were used to improve the thermal property of insulated CSWP and to achieve composite action between the interior and exterior concrete wall panels. Test specimens were consist of three concrete panels with two insulation layers between concrete panels and middle concrete panels was loaded in the direction of gravity. To evaluate the effects of insulation types (extruded polystyrene, XPSS and expanded polystyrene, EPS), shear connector pitch (300 and 400 mm) and width (10 and 15 mm) on in-plane shear behavior of insulted CSWP, failure mode and shear flow-average relative slip relationship of specimens were investigated. Test results indicate that the bond stress between concrete panel and insulation is considerable initially. Especially in case of insulated CSWP without shear connector, initial stiffness of CSWP with XPSS is superior to that of CSWP with EPS. The shear connector's contribution to in-plane shear performance of insulated CSWP depends on the type of insulation.

A Shape Control of Welded Joints to Improve Fatigue Strength (피로강도 향상을 위한 용접이음부의 형상제어에 관한 연구)

  • Kang, Chang Ib;Kook, Seung Kyu;Lee, Dong Uk
    • Journal of Korean Society of Steel Construction
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    • v.16 no.4 s.71
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    • pp.479-492
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    • 2004
  • When U-ribs of steel deck plates are connected at the field, overhead welding should be done with backing strips. Misalignments may occur and lead to eccentric moments as well as high stress concentrations at welded joints. In this study, stress analyses and fatigue tests were carried out. Stress analyses for U-ribs' welded joints with backing strips were performed with different misalignments, root shapes, root gaps, and backing strip sizes. From the stress analyses, the stress concentration factors increased with increasing misalignments and root gaps. With the fixed misalignments and root gaps, the stress concentration factors obtained in the case of the semi-circle root shape were lower than those in the case of the right-angle root shape. It was verified that backing strip sizes have little influence on stress concentration factors. The fatigue tests for U-ribs' welded joints with backing strips indicated that increased misalignments shorten fatigue life drastically and cracks usually initiate at the root of the base metal and are propagated to the weld bead surface. Based on the results of the stress analyses, root-shape control methods were developed to mitigate stress concentration by changing welding condition control, radius curvature, and flank angle.

Effect of Groove Shape on Residual Stress Distribution in Narrow Gap Welds (용접부 형상이 협개선 용접부 잔류응력 분포에 미치는 영향)

  • Soh, Na-Hyun;Yang, Jun-Seok;Pyo, Chang-Ryul;Huh, Nam-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.635-642
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    • 2011
  • It is well known that conventional welding techniques can result in welding defects due to the large groove angle of the weld. In this context, the narrow gap welding (NGW) technique is applied in the nuclear industry because of its inherent merits such as the reduction in welding time and the shrinkage of the weld, and the small deformation of the weld resulting from the small groove angle and welding bead width. In this paper, the distribution of welding residual stress and deformation behavior of the ER308L weld due to NGW are predicted through nonlinear two-dimensional finite element analysis, in which the actual NGW process is simulated in detail. In particular, the effects of the shape of weld, i.e., the width of the weld and the shape of the welding groove, on the residual stress are investigated. The present results can be used to assess the integrity of defective nuclear components and to improve the welding process.