• 제목/요약/키워드: 비드형상

검색결과 131건 처리시간 0.032초

티타늄 판재의 파이버 레이저 용접시 공정변수에 따른 용접특성 (II) - 입열량 제어에 따른 영향 - (Weldability with Process Parameters During Fiber Laser Welding of a Titanium Plate (II) - The Effect of Control of Heat Input on Weldability -)

  • 김종도;김지성
    • 대한기계학회논문집A
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    • 제40권12호
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    • pp.1055-1060
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    • 2016
  • 레이저 용접은 고밀도 용접법 중에 하나로 기존 용접방법에 비해 적은 입열로 깊은 용입과 빠른 용접속도를 얻을 수 있다. 연속 출력 파형 레이저 용접 시 입열량은 레이저 출력 및 용접속도에 의해 결정된다. 본 연구에서는 파이버 레이저를 사용하여 두께 0.5 mm의 순 티타늄 박판에 비드 및 겹치기 용접을 실시하였으며 레이저 출력 및 용접속도에 따른 용접성을 평가하였다. 레이저 출력 및 용접속도에 따른 용입깊이, 비드폭, 접합길이, 비드형상을 관찰하고 인장전단시험을 통해 기계적인 특성을 파악하였다. 실험결과, 겹치기 용접은 $P_L=0.5kW$, ${\nu}=2.5m/min$$P_L=1.5kW$, ${\nu}=6m/min$ 조건에서 양호한 접합길이를 가진 용접부를 얻을 수 있었으며, 용접부는 고출력보다 저출력 조건일 때 더 우수한 연성을 나타냈다.

비드 형상에 따른 실린더 헤드 가스켓의 비선형 거동 특성 (Effects of the Bead Shape on the Nonlinear Behavior of Cylinder Head Gasket)

  • 변철진;유승현;윤천한;박종국
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.321-325
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    • 2000
  • Gasket of vehicle engine maintains airtight between cylinder head and engine block under high temperature and pressure, and plays important role in heat conduction of engine. And the characterization of the nonlinear behavior of metal gasket fer various bead shapes is very important as basic research for estimation of gasket durability. But it is very difficult to analyze the behavior of gasket In real experiment. In this paper, to analysis effects of the bead shape on the nonlinear behavior of cylinder head gasket under uniform pressure, the virtual experiment using the nonlinear finite element method was performed. Results are analyzed with residual deformation and the sealing pressure. With the increase of the height and the width of bead, the residual deformation and the sealing pressure increase. And if the height is very high and the width is very narrow, the wrinkles are occurred in the gasket while working.

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드로오 비드의 마찰구속에 관한 실험적 연구 (Experimental Study on the Frictional Constraint of Draw Bead)

  • 김영석;장래웅;최원집
    • 대한기계학회논문집
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    • 제16권4호
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    • pp.658-666
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    • 1992
  • 본 연구에서는 고속, 연속장업으로 이루어지고 있는 스템핑 공정에서 금형과 강판간의 접촉-슬립에 따른 마찰 및 윤활특성의 성능을 평가할 수 있도록 한 원형단면 형상의 드로오비드 마찰실험장치를 활용하여 가압력, 윤활유 특성, 드로잉 속도와 강 판의 표면특성 등에 따른 자동차용 냉연강판과 도금강판의 마찰계수와 드로오비드 저 항력에 대한 테이터 베이스를 구축하고자 한다.

판재의 드로우비드 성형시 비드표면처리와 비드형상이 인출 및 마찰특성에 미치는 효과 (Effect of Bead Surface Treatments and Bead Shapes on the Drawing and Friction Characteristics in Drawbead Forming of Sheet Metal)

  • 이동활;류종수;정우창;문영훈
    • 열처리공학회지
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    • 제18권2호
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    • pp.105-111
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    • 2005
  • In sheet metal forming, drawbeads are often used to control uneven material flow, which may cause defects such as wrinkles, fractures, surface distortion and springback. Appropriate setting and adjusting of the drawbead force is one of the most important parameters in sheet forming process control. Therefore in this study, drawbead test was performed at various bead surface treatment conditions to clarify the frictional characteristics between sheet and drawbead. Furthermore, the differences in drawing force between circular and rectangular shape beads have also been measured to estimate the effectiveness of bead shape on the material flow control. The results show that drawing and friction characteristic were strongly influenced by surface treatments of bead and bead shapes.

FEM을 이용한 GMA 용접공정의 비드형상 모델링 (Modelling of Bead Geometry for GMA Welding Process Using FEM)

  • 정영재
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.298-303
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    • 1997
  • Over the last few year, there has been a growing interest in quantitative representation of heat transfer phenomena in weld pools in order to relate the processing conditions to the quality of the weldment produced and to use this information for the optimisation and robotization of the welding process. Normally, a theoretical model offers a powerful alternative to check out the physical concepts of the welding process and to calculate the effects of varying any of parameters. To solve this problem, a transient 2D(two-dimensional) heat conduction were developed for determining bead geometry and temperature distribution for the GMA welding process. The equation was solved using a general thermofluid-mechanics computer program, PHOENICS code, which is based on the SIMPLE algorithm. The simulation results showed that the calculated bead geometry from the developed models reasonablely agree with the experiment results.

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Neuro-Fuzzy를 이용한 GMA 용접의 비드형상 추론 알고리즘 개발 (Development of Inference Algorithm for Bead Geometry in GMAW using Neuro-Fuzzy)

  • 김면희;이종혁;이태영;이상룡
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.608-611
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    • 2002
  • In GMAW(Gas Metal Arc Welding) process, bead geometry (penetration, bead width and height) is a criterion to estimate welding quality. Bead geometry is affected by welding current, arc voltage and travel speed, shielding gas, CTWB (contact- tip to workpiece distance) and so on. In this paper, welding process variables were selected as welding current, arc voltage and travel speed. And bead geometry was reasoned from the chosen welding process variables using negro-fuzzy algorithm. Neural networks was applied to design FL(fuzzy logic). The parameters of input membership functions and those of consequence functions in FL were tuned through the method of learning by backpropagation algorithm. Bead geometry could be reasoned from welding current, arc voltage, travel speed on FL using the results learned by neural networks.

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GMA를 이용한 배관용접의 이면비드 형상예측에 관한 실험적 연구 (An Experimental study on Prediction of Back-bead Geometry in Pipeline Using the GMA Welding Process)

  • 김지선;김일수;나현호;이지혜
    • 한국생산제조학회지
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    • 제20권1호
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    • pp.74-80
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    • 2011
  • In this study, a variety of welding experiments were carried out to optimize root-pass welding process using GMA process. Based on the experimental results, optimal welding conditions were selected after analyzing correlation between welding parameters and back-bead geometry. Then, effectiveness of empirical models developed was compared and analyzed, and optimized empirical models were finally developed for predicting back-bead by analyzing the main effect of each factor which affects back-bead geometry and their influence on interaction. Also, functions proper for expressing the surface of back-bead were selected using diverse quadratic functions, and back-bead geometry was visualized using empirical models developed and quadratic functions.

Taguchi 방법을 이용하여 최적의 비드형상 예측에 관한 연구 (A study on the optimized bead geometry using Taguchi method)

  • 김인주;김일수;박창언;손준식;;성백섭;강봉연;강문진;조선영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
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    • pp.169-171
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    • 2003
  • In this paper, the prediction for the optimized bead geometry such as bead width, height, penetration and bead area in the Gas Metal Arc (GMA) welding with Taguchi method is presented. An orthogonal array, and the Signal-to-Noise (S/N) ratio employed to investigate the welding quality characteristics together in the selection of process parameters in the GMA welding process, to analyze the effect of each process parameter on the bead geometry and to finally determine the process parameters with the optimal bead geometry. Experimental results fi-om this research show that the Taguchi method provides an effective tool to enhance the accuracy of the optimized bead geometry.

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