• Title/Summary/Keyword: 브레이징 용가재

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A Study on Bonding Strength and Interfacial Structure of Copper-Stainless Steel Brazed Joint(ll) (동-스테인리스 강 브레이징 접합부의 계면조직과 접합강도에 관한 연구(ll))

  • Lee, U-Cheon;Gang, Chun-Sik;Jeong, Jae-Pil;Lee, Bo-Yeong
    • Korean Journal of Materials Research
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    • v.3 no.6
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    • pp.668-677
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    • 1993
  • The microstructural and shear tests of STS304/, STS430/ and low-C steel/Cu joints brazed using Cu-P, Cu-P-Sn(four type) and Cu-P-Sn-Ag(three type) filler metals at 1003 and 1033K for 1.2ks in Ar atomsphere were performed. Interfacial microstructures were divided into three type ; first, reaction layer contained cracks second, dispersed layer without cracks third, dispersed layer and reaction layer contained cracks. The joints composed only of dispersed layer without cracks have the high shear strength of above 40-60 MPa and result in failure in copper base metal. Low shear strength and joint failure result from the formation of reaction layer which induced cracks. The reaction layer is a Fe-P compound. This tendency of microstructure and shear strength depends on the existence and/or nonexistence of Sn in filler metals as well as Ni (and Cr) in base metals.

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Improvement of Corrosion Resistance of 316L Stainless Steel by Gas Nitriding (가스 질화를 통한 316L스테인리스강의 내식성 개선)

  • Hyunbin Jo;Serim Park;Jisu Kim;Junghoon Lee
    • Journal of the Korean Electrochemical Society
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    • v.27 no.1
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    • pp.8-14
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    • 2024
  • Austenitic stainless steel 316L has been used a lot of applications because of its high corrosion resistance and formability. In addition, copper brazing is employed to create complex shape of 316L stainless steel for various engineering parts. In such system, copper-based filler metals make galvanic cell at metal/filler metal interface, and it accelerates corrosion of stainless steel. Furthermore, Cu-rich region formed by diffused copper in austenitic stainless steel can promote a pitting corrosion. In this study, we used an ammonia (NH3) gas to nitride the 316L stainless steel for improving the corrosion resistance. The thickness of the nitride (nitrogen high) layer increased with the treatment temperature, and the surface hardness also increased. The potentiodynamic polarization test showed the improvement of corrosion resistance of 316L stainless steel by enhancing the passivation on nitride layer. However, in case of high temperature nitriding, a chromium nitride was formed and its fraction increased, so that the corrosion resistance was decreased compared to the intact 316L stainless steel.

Ceramic and stainless steel brazing by active filler metal (활성 용가재를 이용한 세라믹 및 스테인레스강의 접합)

  • 김원배;김숙환;권영각;장래웅;배석천
    • Journal of Welding and Joining
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    • v.9 no.4
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    • pp.17-27
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    • 1991
  • The direct brazing technology which could be used for the simplification of brazing process and the improvement of brazed joint quality was studied with $Al_2O_3$ and stainless steels. The brazing of $Al_2O_3$ to STS304 or STS430 was performed under different brazing conditions such as brazing filler metal, temperature, heating rate and brazing time. Microstructural observation and chemical analysis be SEM/EPAM were carried out to verify the quality of brazed joints. 4-point bending strength of brazed joints was also measured to find the optimal brazing conditions. The results showed that, in brazing of $Al_2O_3$, the mixed oxide layer resulted from the reaction between Ti in filler metal and oxide layer on the material surface to be brazed was found to be bery important for the joint quality. The width of oxide layer varied with the brazing conditions such as brazing time, heating rate and chemical composition of filler metals. The strength of brazed joints was more affected by the type of materials and their thermal properties than by brazing heat cycle.

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A Study on the Zircaloy-4 Brazing with Beryllium Filler Metal for the Nuclear Fuel (베릴륨 용가재를 사용한 핵연료피복재 지르칼로이-4 브레이징에 대한 연구)

  • 고진현;김형수
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.70-78
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    • 1993
  • An attempt was made to investigate the effect of brazing time on microstructure, microhardness, and corrosion of Zircaloy -4as well as the beryllium diffusion into its sheet. The sheets were coated with beryllium and brazed at $1020^{\circ}C$ for 20-40 minutes in $2{\times}10^{-5}$ torr vacuum atmosphere. 1. Microstructurally the brazed zone was largely divided into three regions: a region of continuous or partially formed of eutectic liquid films along grain boundaries; a region of precipitation in both grains and grain boundaries; a region of elongated wide structure of .alpha.-laths, which was not affected by beryllium. 2. Due to the precipitates, the beryllium-migrated region was hardened and the width of the hardened region increased with increasing brazing time. 3. Beryllium brazed Zircaloy -4 sheets showed a higher corrosion rate than those of as-received and heat-treated at a brazing temperature. 4. Diffusion coefficient of beryllium into Zircaloy -4 at $1020^{\circ}C$ for 30 minutes was $7.67{\times}10^{-7}cm^2/sec.$ It seemed that Be penetrated Zircaloy -4 by forming eutectic liquid films along grain boundaries in the proximity of Be/Zr interface and it, thereafter, diffused into Zircaloy mainly by interstitial solid solution.

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Evaluation of Vacuum Brazed WC and Stainless Steel for Oil Sands Plant (오일샌드 플랜트용 초경합금과 스테인레스강의 진공브레이징 특성평가)

  • Chang, Se-Hun;Cho, Seung-Hyun;Ahn, Seong-Woo;Heo, Joong-Sik;Kim, In-Pyo;Oh, Ik-Hyun
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.3
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    • pp.48-52
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    • 2016
  • Microstructure and tensile strength of the vacuum brazed stainless steel(STS304) and WC-8 %Co were investigated. For brazing, the BNi-2, 3(A.W.S standard) were used as filler metals. It was found that metallic compounds of W-Ni were observed at the between WC metrix and brazed layer. Among these filler metals, the BNi-2 showed excellent wettability, but tensile strength was lower than BNi-3. The fracture of the brazed specimens with BNi-2 was occurred at the between WC metrix and brazed layer. The fracture of the brazed specimens with BNi-3 was occurred at the between WC metrix and brazed layer, and between brazed layer and stainless steel.

Brazing Characteristics of Zircaloy-4 Using Rapidly Solidified Amorphous Zr-Be Alloy Filler Metals (급속응고된 비정질 Zr-Be 합금 용가재를 이용한 Zircaloy-4의 브레이징 특성)

  • Kim, Sang-Ho;Go, Jin-Hyeon;Park, Chun-Ho;Kim, Seong-Gyu
    • Korean Journal of Materials Research
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    • v.12 no.2
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    • pp.140-145
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    • 2002
  • This study was conducted to investigate the brazing characteristics between Zircaloy-4 nuclear fuel cladding tubes and bearing pads with filler metals of amorphous $Zr_{1-x}Be_x$(0.3$\leq$x$\leq$0.5) binary alloy, in which they were produced in the ribbon form by the melt-spinning metod. The crystallization behavior, stability, hardness and micro-structure of brazed zone were examined by X-ray diffraction, differential scanning calorimetry, micro-Vickers hardness test, optical microscopy, and transmission electron microscopy. $Zr_{1-x}Be_x$(0.3$\leq$x$\leq$0.4) amorphous alloys were crystallized to $\alpha$-Zr with increasing the temperature, and the rest were transformed to ZrBe$_2$at higher temperatures. On the other hand, $Zr_{1-x}Be_x$(0.4$\leq$x$\leq$0.5) amorphous alloys were crystallized to $\alpha$-Zr and ZrBe$_2$, simultaneously. The thickness of the layer brazed with amorphous alloy was increased with increasing the beryllium content due to the higher diffusion of Be. The morphology of brazed layer with PVD Be filler metal showed dendrite while that brazed with amorphous alloys appeared globular. Micro-Vickers hardness of brazed zone increased as the beryllium content of filler metal was decreased.