• Title/Summary/Keyword: 불량탐지

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Design and Implementation of a Real-Time Product Defect Detection System based on Artificial Intelligence in the Press Process (프레스 공정에서 인공지능기반 실시간 제품 불량탐지 시스템 설계 및 구현)

  • Kim, Dong-Hyun;Lee, Jae-Min;Kim, Jong-Deok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.9
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    • pp.1144-1151
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    • 2021
  • The pressing process is a compression process in which a product is made by applying force to a heated or unheated material to transform it into the desired shape. Due to the characteristics of press equipment that produces products through continuous compression for a short time, product defects occur continuously, and systems for solving these problems are being developed using various technologies. This paper proposes a real-time defect detection system based on an artificial intelligence algorithm that detects defects. By attaching various sensors to the press device, the relationship between equipment status and defects is defined and collected based on a big data platform. By developing an artificial intelligence algorithm based on the collected data and implementing the developed algorithm using an embedded board, we will show the practicality of the system by applying it to the actual field.

H-PaDiM : Anomaly Segmentation Performance Analysis Based on PaDiM-Based Homogeneous Ensemble Method (H-PaDiM : PaDiM 기반 동종 앙상블 기법에 따른 이상 탐지성능 분석)

  • Kim, InKi;Gwak, Jeonghwan
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2022.07a
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    • pp.95-97
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    • 2022
  • 본 논문에서는 산업 현장에서 발생하는 불량품 탐지 분야에서 효율적으로 생산품의 불량을 탐지할 수 있는 PaDiM 구조의 Backbone 모델을 단일 Wide-ResNet 대신 두 개의 Wide-ResNet을 사용함으로써, 단일 모델에서 추출된 저차원의 Feature를 앙상블을 통해 성능 향상을 일으킬 수 있는 것을 증명하였다. 단일 Wide-ResNet 환경에서는 MVTec 데이터셋에서 생성된 다변량 가우시안 분포가 데이터셋의 적은 샘플수로 인하여 각 클래스 간 불균형이 발생하는 문제를 동종 앙상블을 통해 해결할 수 있었다. 따라서 본 논문에서는 제안하는 동종 모델의 앙상블을 사용함으로써 기존의 One-class classification 환경에서 불량품 탐지환경에서 적은 수의 데이터 샘플 환경에서 성능 향상을 나타낼 수 있음을 입증하였다.

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Method of PCB Short Circuit Detection using SURF (SURF를 이용한 PCB 쇼트-서킷 검출 방법)

  • Hwang, Dae-Dong;Shin, Si-Woo;Lee, Keun-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.11
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    • pp.5471-5478
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    • 2012
  • In this paper, we propose a new short-circuit detecting method which can detect bad short-circuits, one of bad types occurring in PCB(Printed Circuit Board), by using SURF(Speeded-Up Robust Features) algorithm. The basic procedure in the proposed method sequentially consists of extracting features from both sample and inputted images by SURF, performing perspective transform by feature matching and matching results, extracting check areas of interest, binary coding and extracting short-circuits, and verifying results. The proposed method focuses on the robustness which can detect bad short-circuits even though the position and angle of PCB are not uniform and arbitrarily placed. Experimental results show that our method enables to detect bad short-circuits regardless of the location and angle of PCB placed variously and validate that the proposed method outperforms the conventional methods detecting bad short-circuits manually on the aspect of both the detection rate and time.

An Overloaded Vehicle Identifying System based on Object Detection Model (객체 인식 모델을 활용한 적재 불량 화물차 탐지 시스템)

  • Jung, Woojin;Park, Jinuk;Park, Yongju
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.12
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    • pp.1794-1799
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    • 2022
  • Recently, the increasing number of overloaded vehicles on the road poses a risk to traffic safety, such as falling objects, road damage, and chain collisions due to the abnormal weight distribution, and can cause great damage once an accident occurs. therefore we propose to build an object detection-based AI model to identify overloaded vehicles that cause such social problems. In addition, we present a simple yet effective method to construct an object detection model for the large-scale vehicle images. In particular, we utilize the large-scale of vehicle image sets provided by open AI-Hub, which include the overloaded vehicles. We inspected the specific features of sizes of vehicles and types of image sources, and pre-processed these images to train a deep learning-based object detection model. Also, we propose an integrated system for tracking the detected vehicles. Finally, we demonstrated that the detection performance of the overloaded vehicle was improved by about 23% compared to the one using raw data.

Fraud detection support vector machines with a functional predictor: application to defective wafer detection problem (불량 웨이퍼 탐지를 위한 함수형 부정 탐지 지지 벡터기계)

  • Park, Minhyoung;Shin, Seung Jun
    • The Korean Journal of Applied Statistics
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    • v.35 no.5
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    • pp.593-601
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    • 2022
  • We call "fruad" the cases that are not frequently occurring but cause significant losses. Fraud detection is commonly encountered in various applications, including wafer production in the semiconductor industry. It is not trivial to directly extend the standard binary classification methods to the fraud detection context because the misclassification cost is much higher than the normal class. In this article, we propose the functional fraud detection support vector machine (F2DSVM) that extends the fraud detection support vector machine (FDSVM) to handle functional covariates. The proposed method seeks a classifier for a function predictor that achieves optimal performance while achieving the desired sensitivity level. F2DSVM, like the conventional SVM, has piece-wise linear solution paths, allowing us to develop an efficient algorithm to recover entire solution paths, resulting in significantly improved computational efficiency. Finally, we apply the proposed F2DSVM to the defective wafer detection problem and assess its potential applicability.

Autoencoder Based N-Segmentation Frequency Domain Anomaly Detection for Optimization of Facility Defect Identification (설비 결함 식별 최적화를 위한 오토인코더 기반 N 분할 주파수 영역 이상 탐지)

  • Kichang Park;Yongkwan Lee
    • The Transactions of the Korea Information Processing Society
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    • v.13 no.3
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    • pp.130-139
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    • 2024
  • Artificial intelligence models are being used to detect facility anomalies using physics data such as vibration, current, and temperature for predictive maintenance in the manufacturing industry. Since the types of facility anomalies, such as facility defects and failures, anomaly detection methods using autoencoder-based unsupervised learning models have been mainly applied. Normal or abnormal facility conditions can be effectively classified using the reconstruction error of the autoencoder, but there is a limit to identifying facility anomalies specifically. When facility anomalies such as unbalance, misalignment, and looseness occur, the facility vibration frequency shows a pattern different from the normal state in a specific frequency range. This paper presents an N-segmentation anomaly detection method that performs anomaly detection by dividing the entire vibration frequency range into N regions. Experiments on nine kinds of anomaly data with different frequencies and amplitudes using vibration data from a compressor showed better performance when N-segmentation was applied. The proposed method helps materialize them after detecting facility anomalies.

Detecting gold-farmers' group in MMORPG by analyzing connection pattern (연결패턴 정보 분석을 통한 온라인 게임 내 불량사용자 그룹 탐지에 관한 연구)

  • Seo, Dong-Nam;Woo, Ji-Young;Woo, Kyung-Moon;Kim, Chong-Kwon;Kim, Huy-Kang
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.22 no.3
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    • pp.585-600
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    • 2012
  • Security issues in online games are increasing as the online game industry grows. Real money trading (RMT) by online game users has become a security issue in several countries including Korea because RMT is related to criminal activities such as money laundering or tax evasion. RMT-related activities are done by professional work forces, namely gold-farmers, and many of them employ the automated program, bot, to gain cyber asset in a quick and efficient way. Online game companies try to prevent the activities of gold-farmers using game bots detection algorithm and block their accounts or IP addresses. However, game bot detection algorithm can detect a part of gold-farmer's network and IP address blocking also can be detoured easily by using the virtual private server or IP spoofing. In this paper, we propose a method to detect gold-farmer groups by analyzing their connection patterns to the online game servers, particularly information on their routing and source locations. We verified that the proposed method can reveal gold-farmers' group effectively by analyzing real data from the famous MMORPG.

Wafer bin map failure pattern recognition using hierarchical clustering (계층적 군집분석을 이용한 반도체 웨이퍼의 불량 및 불량 패턴 탐지)

  • Jeong, Joowon;Jung, Yoonsuh
    • The Korean Journal of Applied Statistics
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    • v.35 no.3
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    • pp.407-419
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    • 2022
  • The semiconductor fabrication process is complex and time-consuming. There are sometimes errors in the process, which results in defective die on the wafer bin map (WBM). We can detect the faulty WBM by finding some patterns caused by dies. When one manually seeks the failure on WBM, it takes a long time due to the enormous number of WBMs. We suggest a two-step approach to discover the probable pattern on the WBMs in this paper. The first step is to separate the normal WBMs from the defective WBMs. We adapt a hierarchical clustering for de-noising, which nicely performs this work by wisely tuning the number of minimum points and the cutting height. Once declared as a faulty WBM, then it moves to the next step. In the second step, we classify the patterns among the defective WBMs. For this purpose, we extract features from the WBM. Then machine learning algorithm classifies the pattern. We use a real WBM data set (WM-811K) released by Taiwan semiconductor manufacturing company.

Use of Support Vector Machines for Defect Detection of Metal Bellows Welding (금속 벨로우즈 용접의 결점 탐지를 위한 서포터 벡터 머신의 이용)

  • Park, Min-Chul;Byun, Young-Tae;Kim, Dong-Won
    • Journal of the Korea Society of Computer and Information
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    • v.20 no.1
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    • pp.11-20
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    • 2015
  • Typically welded bellows are checked with human eye and microscope, and then go through leakage test of gas. The proposed system alternates these heuristic techniques using support vector machines. Image procedures in the proposed method can cover the irregularity problem induced from human being. To get easy observation through microscope, 3D display system is also exploited. Experimental results from this automatic measurement show the welding detection is done within one tenth of permitted error range.