• Title/Summary/Keyword: 분쇄선별

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Fundamental Properties of Mortar with Magnet-Separated Converter-Slag Powder as SCM (자력 선별 전로슬래그 미분말을 결합재로 활용한 모르타르의 기초특성)

  • Beom-Soo Kim;Sun-Mi Choi;Jin-Man Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.3
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    • pp.161-168
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    • 2023
  • Converter slag is a by-product generated by refining the pig iron produced into molten steel in the blast furnace, occupying about 15 % of the weight of steel production. It has a high free-CaO content that can generate expansion cracks when used for concrete aggregate. This is the main reason to make it difficult to recycle. To solve this problem, government guideline requires that converter slag has to be aged in an open yard for 90 days. However, aging can not be perfectly performed because it entails time and cost. In this study, we tried to investigate the applicability of converter slag as a cementitious material rather than an aggregate by mixing converter slag with mortar formulations. According to the EDS results of the converter slag in the experiment, we found that screening in the aggregate phase was more effective than that in the powder phase. When the particles separated by a magnet in the aggregate state were pulverized and used for concrete up to a 15 % replacement ratio, various engineering characteristics, such as flow, length change, and compressive strength, showed engineering characteristics similar to those of the control mix.

Variations in Heavy Metal Analytical Results and Leaching Characteristics of Coal Ash Recycled Concretes according to Sample Crushing Methods (분쇄방법에 따른 석탄재 재활용 콘크리트의 중금속 분석결과 및 용출특성 변화)

  • Lee, Jin Won;Choi, Seung-Hyun;Kim, Kangjoo;Moon, Bo-Kyung
    • Economic and Environmental Geology
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    • v.51 no.5
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    • pp.429-438
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    • 2018
  • Since concrete is a hardened aggregates of various materials, it needs to be crushed for chemical analyses. However, the effect of sample crushing on the analytical results has not been precisely assessed till today. In this study, we prepared concrete test pieces using Portand cements and fly ashes as binding materials, and ponded ashes and sands as aggregates and analyzed the heavy metals of the test pieces using Standards for Fair Testing of Soil Contamination (SFTSC) and Wastes (SFTW). For this, each test piece was partially crushed at first and sieved for separation of grains of <0.15 mm, 0.15-0.5 mm, and 0.5-5 mm from the same crushed samples (Crushing Method I). Results of those samples using SFTSC showed a clear trend that analyzed heavy metal concentrations are higher in the finer fractions. Particularly, fractions with <0.15 mm indicated much higher concentrations than the theoretical ones, which were calculated based on the concentrations of individual materials and their mixing fractions. In contrast, the analytical results were generally comparable with the theoretical ones when the test pieces were totally pulverized such that all the crushed grains were <0.15 mm in size (Crushing Method II). These results are associated with the fact that cement materials and fly ashes, which are high in heavy metals relative to other materials, are enriched in the fine fractions. The analytical results using the SFTW derived very low concentrations in most of parameters and did not indicate the dependence of concentrations on the crushing methods due to using distilled water as leaching agent.

Breakage and Liberation Characteristics of Iron Ore from Shinyemi Mine by Ball Mill (신예미 광산 철광석의 볼밀 분쇄 및 단체분리 특성 연구)

  • Lee, Donwoo;Kwon, Jihoe;Kim, Kwanho;Cho, Heechan
    • Resources Recycling
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    • v.29 no.3
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    • pp.11-23
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    • 2020
  • This study aims to investigate breakage and liberation characteristics of iron ore from Shinyemi mine, Jeongseon by ball mill. Parameters of breakage functions for three grade samples of iron ore were obtained using single-sized-feed breakage test and back-calculation based on nonlinear programming. The results showed that with the increase in the grade of iron ore, the breakage rate factor decrease whereas the particle size sensitivity decreases. This results from retardation of microcrack-propagation by magnetite grain in the ore. Breakage distribution analysis showed that the breakage mechanism appear to be impact fracture dominant with the increase of grade owing to the stress distribution effect by magnetite grain. Degree of liberation (DOL) increased with the increase in grade and decrease in particle size, respectively. Using the breakage function and size-DOL relationship, a model that can predict time-dependent-DOL is established. When scale-up factors from operating condition are available, the model is expected to be capable of predicting size and DOL with time in actual mining process.

Separation of Tantalum from Electronic Components on Laptop Printed Circuit Board Assembly (노트북 인쇄회로기판 전자부품으로부터 탄탈럼의 분리)

  • Kwon, Seokje;Park, Seungsoo;Kim, Seongmin;Joe, Aram;Song, Youjin;Park, Poongwon;Park, Jaikoo
    • Resources Recycling
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    • v.25 no.1
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    • pp.24-30
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    • 2016
  • The study to obtain tantalum concentration from electronic components (ECs) on Printed circuit board assembly (PCBA) of laptop was conducted. Electronic components on laptop PCBA were detached from boards by using self-developed experimental apparatus. The detached electronic components were sieved and 93.2 wt.% of tantalum capacitors were concentrated from the size interval from 2.80 mm to 6.35 mm. The tantalum capacitors were pulverized by hammer mill and electrodes (anode and cathode) were removed from the grinding products by using magnetic separators under the magnetic force of 300 Gauss. Finally, tantalum concentrate was concentrated from the magnetic separator products by using Knelson concentrator, and the maximum efficiency of 76.9% was achieved under the operating condition of bowl rotating speed of 200 rpm, and fluidizing water flowrate of 7 L/min. The grade and recovery of Ta concentrate under the condition were 81.1% and 78.8%, respectively.

Treatment of ASR from End-of-Life Vehicles by Air and Gravimetric Separation (廢自動車 ASR의 風力 및 比中選別에 의한 處理 硏究)

  • Lee, Hwa-Young;Oh, Jong-Kee
    • Resources Recycling
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    • v.14 no.2
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    • pp.3-9
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    • 2005
  • A study on the air and gravity separation has been performed for the removal of chlorine containing materials from ASR of end-of-life vehicles. The gravity separation was also conducted on waste plastics collected from ASR. In this work, ASR were previously shredded to pass through 8 mm sieve prior to separation tests and the gravity separation of waste plastics was conducted for three different particle sizes. The two-stage air classification was conducted with the range of air flow rate of 9~20 M$^3$/hr at first stage and 25~34 M$^3$/hr at second stage, respectively. The fraction of overflow product was remarkably increased in the 2nd stage air classification because of high air flow rate while that of underflow product obtained from 1st stage air classification was found to be 62~66%. From the results of gravity separation on waste plastics, it was also found that the amount of the float product was much greater than sink product. It is believed that the gravity separation may be used very efficiently for the removal of calorine bearing materials from waste plastics.

Mongolia Erden-soum tungsten development (몽골 에르덴솜 텅스텐광 개발을 위한 선별시스템 개발)

  • Kim, Su-Gang;Jeon, Ho-Seok;Baek, Sang-Ho;Kim, Byoung-Gon
    • Mineral and Industry
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    • v.28
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    • pp.1-13
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    • 2015
  • In this study, it was carried out separation process research and development to be able to produce high-grade tungsten concentrate form tungsten taken form Mongolia. In order to reduce treatment cost and increase separation efficiency the jig separation at first was applied for recovering the concentrate. Which reground would make the degree of liberation increase. Which was treated by shaking table to reject the gangue minerals from the first concentrate. Because the heavier product contains not only ferberite but also cassiterite, the product was treated by further dry magnetic separation to obtain the ferberite concentrate. Finally, the high-grade ferberite concentrate of 67.63% $WO_3$ could be obtained with recovery of 86.07% through the separation process developed in this study.

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Extraction of Lithium from Lepidolite through Intensive Grinding with Calcium Sulfate Hemihydrate Followed by Water Leaching (고강도 혼합분쇄 처리에 의한 인운모로부터 리튬의 수 침출 특성)

  • Kim, Byoungjin;Kim, Suyun;Lee, Jaeryeong
    • Resources Recycling
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    • v.26 no.3
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    • pp.47-52
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    • 2017
  • The concentrate of lepidolite, being treated by heavy medium separation (HMS), was ground with calcium sulphate hemihydrate (CSH, $CaSO_4{\cdot}1/2H_2O$) to investigate the mechanochemical effect for the Li leachability in water. This leachability increased, dramatically through the intensive grinding for the mixture, concentrate and CSH. The leachability of Li was improved from 4.48% to 93.5%. The grinding of the mixture destructed the crystal structure of the concentrate, and it might be formed to new compounds. As the result, Li in the concentrate can be extracted by water leaching at room temperature.

Physical Separation and Leaching for Recovery of Valuable Metals from Waste Printer PCBs (폐프린터 기판으로부터 유가금속회수를 위한 물리적 처리 및 침출)

  • Jeong, Jin-Ki;Lee, Jae-Chun;Kim, Min-Seuk;Kim, Byung-Su;Shin, Shun-Myung
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2005.05a
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    • pp.37-40
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    • 2005
  • 폐 프린터의 발생량이 해마다 증가하고 있으며 이에 대한 재활용이 필요하다. 폐 프린터의 재활용에 있어서 다른 구성성분보다 기판의 처리가 문제가 된다. 본 연구는 폐 프린터의 기판을 재활용하는 데에 습식처리공정을 적용하기 위하여 먼저 전처리로 분쇄와 분리를 실시하였다. 기판을 1cm 이하로 분쇄한 다음 자력선별기를 이용하여 자성물질을 제거하고 비자성물질을 대상으로 4, 12, 40 mesh의 체를 이용하여 시료를 분리하였다. 전처리를 통하여 금속성분 특히 구리가 다량 함유된 12/40# 에 속한 시료를 대상으로 산에 의한 침출실험을 실시하였다. 실험 변수로는 산의 종류, 산 농도, 반응 온도, pulp density 등이었다.

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Characteristic of Flotation for Recovery of Copper from Copper Slag in Kazakhstan (카자흐스탄 구리제련소 슬래그 내 구리회수를 위한 선별 특성)

  • Park, Jayhyun;Choi, Uikyu;Choe, Hongil;Shin, Shunghan
    • Resources Recycling
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    • v.24 no.4
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    • pp.12-21
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    • 2015
  • Almost all copper slags contain a considerable amount of Cu (0.5 - 3.7%) close to or even higher than copper ores. A number of methods for metal recovery from copper slag were reported These methods can be classified into three categories, flotation, leaching and roasting. Sulfide flotation method for the recovery of copper from Kazahstan copper furnace slag is discussed in this investigation. 50% of copper from the slag was recovered by sulfide flotation at pH 4. meanwhile 67% of copper from the slag was recovered at pH 11. Higher copper recovery result at pH 11 rather than that at pH 4 was caused by the fact that copper sulfides were floated in particle size fraction over $100{\mu}m$ in concentrates at pH 11. When the slag were ground below $74{\mu}m$by ball milling, the recovery of copper by floation in slag improved to 78 - 83% because of copper liberation effect.

The Survey on Froth Floatation of Low Grade Copper Ore from the Australia (호주산 저품위 동광의 부유선별에 관한 특성조사)

  • Kim, Joon Soo;Kim, Woo Jin;Hwang, Ha;Kim, Myong Jun;Kim, Wantae
    • Resources Recycling
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    • v.25 no.6
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    • pp.98-104
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    • 2016
  • The purpose of this study is to obtain an optimum condition of the concentrate by floatation using Australian low grade copper ore of suitable particle size by crushing, grinding and sizing. The effect of the dosage of collector, activator, depressant and change of acidity on the floatation was investigated. The floatation conditions comprising of pH 9.0 acidity, 500g/t $CuSO_4{\cdot}5H_2O$ activator, 500g/t K.E.X. collector, 1500g/t $Na_2SO_3$ depressant and 25wt.% plup density were optimized. Grade and recovery of copper in the concentrate obtained by froth floatation under optimum conditions were 4wt.% and 65wt.% respectively.