• Title/Summary/Keyword: 분무열분해 공정

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A Study on the Properties of Produced Powder by Spray Pyrolysis Process from Waste Copper Chloride Solution. (폐구리염화물용액의 분무열분해반응에 의한 생성분말의 특성에 관한 연구)

  • 박희범;최재권;한진아;유재근
    • Proceedings of the KAIS Fall Conference
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    • 2001.05a
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    • pp.47-48
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    • 2001
  • 본 연구의 목적은 폐 구리염화물 용액을 원료로 사용하여 분무열분해 공정에 의해 평균입도가 1㎛이하이며 입도분포가 균일하고 치밀한 조직을 나타내는 미립의 구리산화물 분말을 제조하는데 있다. 또한 본 연구에서는 분무열분해 공정에 의해 생성되는 분말의 특성에 영향을 미치는 반응 온도, 원료용액의 유입속도, 분위기 기체 및 공기의 유입속도, nezzle tip 크기 및 원료용액의 농도 등의 반응인자들의 영향을 검토하였다.

Preparation of Fluorescence Particles by Spray Pyrolysis (분무열분해법에의한 형광체 입자의 제조)

  • Kang, Yun-Chan;Jung, Kyeong-Youl;Park, Seung-Bin
    • Korean Chemical Engineering Research
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    • v.44 no.3
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    • pp.235-242
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    • 2006
  • Spray pyrosysis is a process to prepare particles and films by evaporating and decomposing droplets of precursor solutions in the order of 1-10 micrometer in diameter. Key elements of the spray pyrolysis process include precursor, solvent, droplet generator, and reactor. Various combination of these 4 elements produces wide range of particles and films. In general. the current status of the spray pyrolysis technology is not quite promising for commercial success. However, this process will be feasible to produce multicomponent functional materials of controlled morphology. In this paper, current status of the spray pyrolysis technology is introduced with the emphasis of production of fluorescence particles.

Characteristics of Crystallinity and Morphology of Barium Titanate Particles Prepared by Spray Pyrolysis (분무열분해 공정에 의해 합성된 바륨 티타네이트 분말의 결정화 및 형태 특성)

  • Lee, Kyo Kwang;Jung, Kyeong Youl;Kim, Jung Hyun;Koo, Hye Young;Ju, Seo Hee;Kang, Yun Chan
    • Korean Chemical Engineering Research
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    • v.43 no.4
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    • pp.517-524
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    • 2005
  • Barium titanate ($BaTiO_3$) particles were prepared by spray pyrolysis from spray solution containing organic additives. The effects of the type and amount of organic precursors on the crystal structure and morphology of the $BaTiO_3$ particles were investigated. It was found that the morphology of $BaTiO_3$ particles before and after calcination depended on the type of organic additives such as citric acid, ethylene glycol and polyethylene glycol. Among these organic additives, citric acid was the most effective to prepare $BaTiO_3$ particles with nano-structured morphology consisting with uniform size nanometer particles after calcination. It was also found that the phase transformability of the metastable cubic phase to the tetragonal one during calcination could be improved by increasing the content of citric acid in the spray solution. As a result, $BaTiO_3$ particles prepared from spray solution containing high concentration of citric acid had good tetragonality, uniform and fine size, and high BET surface area after calcination. $BaTiO_3$ particles prepared by spray pyrolysis had nanometer size and uniform morphology after simple ball milling process.

Synthesis of spherical SiO2 using scaled-up ultrasonic pyrolysis process (스케일-업 된 초음파 분무 열분해 공정을 이용한 구형 SiO2 분말 합성)

  • Kang, Woo-kyu;Lee, Ji-Hyeon;Kim, Jin-Ho;Hwang, Kwang-Taek;Jang, Gun-Eik
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.1
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    • pp.12-18
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    • 2019
  • The spherical $SiO_2$ powders were synthesized by the scaled-up ultrasonic pyrolysis (USP). The aqueous $SiO_2$ sol, which contained 20~30 nm $SiO_2$ particles, was used as a precursor for the scaled-up USP. The effects of the USP operating conditions and precursor conditions were systematically investigated, including reaction temperature, gas flow rate, and the concentration of $SiO_2$ sol on the morphologies of synthesized $SiO_2$ particles. the synthesized $SiO_2$ particle showed a pseudo-crystal phase, spherical morphology, and a smooth surface. The size of the spherical $SiO_2$ particle decreased as both reaction temperature increased and precursor concentration decreased. In addition, the synthesized $SiO_2$ particle size was increased by increasing the gas flow rate. Lastly, the scaled-up USP was compared with the lab-scale USP based on the same process conditions. Due to a short retention time in the reaction tube during the USP process, the $SiO_2$ particle synthesized via the lab-scale USP showed a larger particle size.

Manufacture of Nano-Sized Ni-ferrite Powder from Waste Solution by Spray Pyrolysis Process (분무열분해 공정에 의한 폐액으로부터 니켈 페라이트 나노 분말 제조)

  • Yu Jae-Keun;Suh Sang-Kee;Kang Seong-Gu;Kim Jwa-Yeon;Park Si-Hyun;Park Yaung-Soo;Choi Jae-Ha;Sohn Jin-Gun
    • Resources Recycling
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    • v.12 no.4
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    • pp.20-29
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    • 2003
  • In order to efficiently recycle the waste solution resulting from shadow mask processing, nano-sized Ni-ferrite powder was fab-ricated through spray pyrolysis process. The average particle size of the powder was below 100nm. In this study, the effects of the reaction temperature. the concentration of raw material solution and the injection speed of solution on the properties of powder were respectively investigated. As the reaction temperature increased from $800^{\circ}C$ to $1100^{\circ}C$, average particle size of the powder significantly Increased and power structure became more solid, whereat its specific surface area was greatly reduced. Formation rate and crystallization of($NiFe_2$$O_4$) phale increased along with the temperature rise. As the concentrations of iron and nickel components in wastere solution increased, particle size of the powder became larger, particle size distribution became more irregular, and specific surface area was reduced. Formation rate and crystallization of $NiFe_2$$O_4$ phase increased significantly along with the increase of the concentration of solution. As the inlet speed of solution increased, particle size of the powder became larger, particle size distribution became wider, specific surface area was reduced and powder structure became less solid. As the inlet speed of solution decreased, formation rate and crystallization of $NiFe_2$$O_4$ phase significantly increased.

Technology of the Recycling of Waste Solution and Fabrication of Nano-Sized Powder by Spray Pyrolysis Process (분무열분해 공정에 의한 폐액의 재활용 및 나노 분말 제조 기술)

  • Yu Jae Keun;Park Si Hyun;Bang Shin Young;Han Jung Soo
    • Proceedings of the KAIS Fall Conference
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    • 2004.06a
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    • pp.281-284
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    • 2004
  • 본 연구에서는 분무열분해 공정에 의해 폐산용액으로부터 평균입도 100nm 이하의 나노 분말을 제조하였다. 용액 내의 Fe 성분의 농도가 20 g/$\iota$로부터 200 g/$\iota$로 증가됨에 따라 생성된 분말의 입도는 30 nm로부터 60 nm 까지 점점 증가하는 반면 입도분포는 더욱 불규칙하게 나타나고 있었다. 또한 용액 내의 농도 증가에 따라 $NiFe_2O_4$ 상의 생성비율이 현저히 증가하고 있었으며, 입자들의 비표면적은 현저히 감소하였다. 공기압력이 $1 kg/cm^2$까지는 분말의 평균입도는 80$\~$100 nm로 공기압력의 증가에 따라 분말들의 평균입도는 현저한 변화를 나타내지 않았으며, 생성된 상들의 비율의 현저한 변화도 나타나지 않았다. 공기압력이 $3kg/cm^2$로 증가하는 경우에는 평균입도가 약 70 nm로 감소하였으며 $NiFe_2O_4$의 생성비율도 감소하였다.

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Y2O3:Eu Phosphor Particles Prepared by Spray Pyrolysis from Solution Containing Flux and Polymeric Precursor (융제 및 고분자 첨가 용액으로부터 분무 열분해 공정에 의해 합성한 Y2O3:Eu 형광체)

  • Lee, Chang Hee;Jung, Kyeong Youl;Choi, Joong Gill;Kang, Yun Chan
    • Korean Chemical Engineering Research
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    • v.43 no.1
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    • pp.80-84
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    • 2005
  • Nano-sized $Y_2O_3:Eu$ phosphor particles were prepared by ultrasonic spray pyrolysis. The effect of polymeric precursor and lithium carbonate flux on the morphology and luminescence characteristics of nano-sized $Y_2O_3:Eu$ phosphor particles was investigated. When using the spray solution containing both the polymeric precursor and the flux, the $Y_2O_3:Eu$ particles with spherical shape and micron size were turned into nano-sized $Y_2O_3:Eu$ phosphor particles during the post-treatment at high temperature. The mean size of $Y_2O_3:Eu$ phosphor particles was affected by the contents of polymeric precursors and lithium carbonate flux, and preparation temperature. The as-prepared particles by spray pyrolysis at high temperature from solution containing high contents of polymeric precursors had good photoluminescence intensity under vacuum ultraviolet after post-treatment above $1,000^{\circ}C$. The prepared nano-sized $Y_2O_3:Eu$ phosphor particles had comparable photoluminescence intensity under vacuum ultraviolet light with that of the commercial $Y_2O_3:Eu$ phosphor particles prepared by solid state reaction method.

The Photoluminescence Characteristic of Ba2-xSrxSiO4:Eu2+ Phosphor Particles Prepared by Spray Pyrolysis (분무열분해 공정에 의해 제조된 Ba2-xSrxSiO4:Eu2+ 형광체의 발광특성)

  • Kang, Hee Sang;Park, Seung Bin;Koo, Hye Young;Kang, Yun Chan
    • Korean Chemical Engineering Research
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    • v.44 no.6
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    • pp.609-613
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    • 2006
  • Ba2-xSrxSiO4:Eu2+ phosphor particles with the high photoluminescence (PL) intensity under long wavelength ultraviolet (UV) were prepared by spray pyrolysis. The photoluminescence, morphological and crystalline characteristics of $Ba_{2-x.}Sr_{x.}SiO_4:Eu^{2+}$ phosphor particles prepared by spray pyrolysis were investigated. $Ba_{2-x.}Sr_{x.}SiO_4:Eu^{2+}$ phosphor particles prepared by spray pyrolysis had various colors from bluish green to yellow by changing the ratio of barium and strontium of the host material. In case of x=0, the main emission peak of $Ba_2SiO_4:Eu^{2+}$ phosphor was 500 nm. In case of x=2, the main emission peak of $Sr_2SiO_4:Eu^{2+}$ phosphor was 554nm. $Ba_{2-x.}Sr_{x.}SiO_4:Eu^{2+}$ phosphor particles obtained by spray pyrolysis had spherical shape and hollow structure. On the other hand, the post-treated $Ba_{2-x.}Sr_{x.}SiO_4:Eu^{2+}$ phosphor particles had large size and irregular shape. The $Ba_{1.488}Sr_{0.5}SiO_4:Eu_{0.012}{^{2+}}$ phosphor particles had the maximum PL intensity after post-treatment at temperature of $1300^{\circ}C$ for 3h under reduction atmosphere.