• 제목/요약/키워드: 분무노즐

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정전기력 잉크젯 미세 패터닝 기술

  • 당현우;최경현;김동수
    • 기계와재료
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    • 제22권3호
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    • pp.22-29
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    • 2010
  • 자원의 고갈과 지구환경오염의 심각성을 인지하는 시각이 늘어남에 따라 산업계에서도 친환경적 기술에 대한 다양한 연구 개발이 이슈가 되고 있다. 정전기력 잉크젯 패터닝 기술 또한 그 예라 할 수 있겠는데, 이는 기존인쇄 기술의 시각적인 표현의 개념을 벗어나 패턴 자체의 기능을 부여함으로써 그 가치를 높이고, 현존하는 각종 미세 패터닝 기술의 다공정성과 환경에 미치는 영향 등의 문제점을 개선 할 수 있는 기술이라 할 수 있겠다. 정전기력 잉크젯 패터닝 기술은 이미 60~70년대부터 연구 개발 되어왔던 정전기력이 유체에 미치는 영향을 제어하여 극소량 미세 액적 토출 및 분무를 이끌어 내는 기술을 기반으로 토출되는 노즐 헤드의 직경 대비 극 미량의 기능성 잉크를 토출하고, 서브마이크론(submicron)급의 패턴 인쇄를 가능케 한다. 본 논문에서는 정전기력 잉크젯 패터닝 공정의 요소기술을 기반으로 프린팅 장비를 설계 및 제작하고, 미세 액적 토출을 위한 수마이크론의 직경을 갖는 노즐 헤드를 개발 및 프린팅 장비에 대응하여 통합 제어 프로그램을 이용한 기판상의 미세 패터닝 실험을 실시하였다. 정전기력 기반 미세 패터닝 실험의 공정 변수를 잉크의 특성, 노즐헤드의 특성, 기판의 특성, 장비의 특성으로 구분지어 공정 시스템의 성능을 검토 및 기능성 잉크의 미세 패터닝을 구현 하였다.

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연료 노즐을 확대한 모형노즐에서의 내부유동 특성 (Characteristics of the Internal Flow in the Scaled-Up Fuel Nozzle)

  • 박장혁;홍성태;구자예
    • 한국자동차공학회논문집
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    • 제4권3호
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    • pp.199-210
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    • 1996
  • The measurements of velocities of internal flow in a scaled-up nozzle were made by laser Doppler velocimetry in order to clarify the effect of internal flow on the characteristics of fuel spray. The investigated length to diameter ratio(L/d) of the orifice were 1, 3, 4, 5 and 8, and inlet radius to diameter ratio(r0/d) were 0 and 0.5. Mean and fluctuating velocities and discharge coefficients were obtained at various Reynolds number ranging between 15,000 and 28,000, and L/d ranging between 1 and 8 in sharp and round inlet nozzle. The turbulent intensity and turbulent kinetic energy at exit in a sharp inlet nozzle were higher than that in a round inlet nozzle. For sharp inlet nozzle, fluctuating velocities near exit were decreased with increasing L/d.

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이중 분무의 중첩 구조에 미치는 분무 노즐의 영향 (Effects of spray nozzles on the structure of twin spray)

  • 정종수;박찬범;임경수
    • 한국분무공학회지
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    • 제1권3호
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    • pp.51-59
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    • 1996
  • An experiment was carried out on the structure of twin spray from pressurize-swirl nozzles, in order to investigate the effect of different size of spray nozzles on the characteristics of the overlap of two single sprays, for example, mean diameter, number density, and spatial distribution of flow rate. Using image processing method, the distributions of size and velocity of droplets of a single spray and twin spray were measured and compared to investigate the overlapping effect of two identical sprays. Comparing experimental results from a twin-spray with those from two-single sprays shows that the flow rate distribution of the twin-spray was concentrated around the midst of the overlapping region of two sprays. In this region, Sauter mean diameter (SMD) did not change much in the twin spray from 6032 nozzles, but it was smaller by 10 micrometers in the twin-spray than two-single sprays from 60063 nozzles. In spite of large difference in Weber numbers of the colliding sprays between the 60063 and 6032 nozzles, the phenomena did not have a big change in the overlapping region of twin spray. This shows that in the collision between droplets from two single spray in the overlapping region to cause the disruption of droplets, the size distribution of spray droplets was also important as well as Weber number.

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노즐 홀 직경에 따른 단공 GDI 인젝터의 분무 특성 연구 - (1) 분사 및 거시적 분무특성 비교 (Study on Spray Characteristics of Single-Hole GDI Injector according to Nozzle Hole Diameter - (1) Comparison of Injection and Macroscopic Spray Characteristics)

  • 박정현;노승천;상몽소;박수한
    • 한국분무공학회지
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    • 제25권4호
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    • pp.145-153
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    • 2020
  • The purpose of this study is to compare the injection and spray characteristics of single-hole GDI injectors using injection rate and mie-scattering spray images. Five types of single-hole injectors with different nozzle hole diameters were used, and the spray rate, spray tip penetration, spray area, and spray width were analyzed. As a result, the diameter of the nozzle hole had a direct effect on the injection and spray characteristics. It was confirmed that the larger the diameter of the nozzle hole, the higher the injection quantity, the spray tip penetration, the spray area, and the spray width. In addition, it was confirmed that the near-field spray, which has little influence of ambient air, has a great correlation with the injection rate.

분무 노줄에서 분사되는 액체막의 분산현상에 관한 실험적 연구

  • 이상용;김인구
    • 대한기계학회논문집
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    • 제9권3호
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    • pp.387-394
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    • 1985
  • 본 연구에서는 액체막의 분산현상에 관한 기존의 연구결과들을 토대로 하여 주위 기체의 응축이 액체막의 분산현상-즉, 분산기구와 액체막의 길이(breakup length )에 미치는 영향을, 여러 형태의 노즐에서 분사되는 액체막의 유속과 온도를 변화시켜 가면서, 알아보고자 한다.

가스터빈 연소기용 대향류 선회기의 분무 특성 (Spray Characteristics of a Pilot Nozzle in a Counter-Swirl Type Gas Turbine Combustor)

  • 고영성;김명환;김동진;민대기;정석호
    • 한국분무공학회지
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    • 제1권2호
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    • pp.42-49
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    • 1996
  • The structure of sprays from a simplex type pilot nozzle atomizer is studied experimentally by measuring velocities, Sauter mean diameter, and number density. Interaction of the spray with gas-phase flow field generated from a 1 MW range industrial gas turbine combustor adopt ing a counter-swirler is investigated. Various spray behaviors are reported. Especially interest ing characteristics are the tangential motion of the spray and of the spray with swirl interaction. It shows a Rankine combined vortex type of velocity characteristics, having linear velocity profile inside the inner core whole small particles exist and rapidly decreasing velocity profiles outside. Interacting spray has relatively uniform number density profiles compared to the nozzle spray itself.

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공기유입을 고려한 2유체 분무의 구조에 관한 실험적 연구 (An Experimental Study on Structure of Air-assist Spray with Air Entrainment)

  • 채효철;김동일;오상헌
    • 한국분무공학회지
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    • 제6권1호
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    • pp.9-17
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    • 2001
  • The effect of air entrainment in twin-fluid spray structure is investigated experimentally by varing the amount of itemizing air. The air entrainment is expected to affect on droplet size and velocity, droplet number density, turbulent kinetic energy and vorticity. PDA(Phase Doppler Anemometer) and PIV(Particle Image Velocimetry) system are used to measure those important factors in analyzing spray structure. The results show that spray structure consists of three distinctive regions ; the atomizing region near nozzle, characterizing strong convective effect, the central core region where droplets are accelerated, and the spray sheath region where droplets are decelerated due to air entrainment. The local air entrainment rate is largest near nozzle, characterizing strong turbulent kinetic energy and vorticity but deceases along axial distance.

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분무특성 예측을 위한 이론적 접근과 실험적 연구 (A numerical analysis and experimental study on the prediction of spray characteristics)

  • 윤석주;조대진
    • 한국분무공학회지
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    • 제3권2호
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    • pp.1-13
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    • 1998
  • A theoretical and experimental study was carried out to predict the drop size distribution of the pressure swirl atomizer. Various analytical methods using the Kelvin-Helmholtz instability theory were tried to examine the wave growth on cylindrical liquid sheets. Cylinderical liquid sheets were extended to the case with the conical sheets. Perturbations due to tangential motion as well as longitudinal one were taken into account. And it was assumed that the breakup occurs when amplitude ratio exceeds exp(12), drop sizes were predicted only by theoretical approach. Drop size distribution was obtained by using maximum entropy formalism. Seven constraints in the form of the definition of mean diameter were used in this formulation in order to avoid the difficulties of estimating source terms. In this study $D_{10}$ only was introduced into the formulation as a constraint. The predicted drop size and drop size distribution agreed well with the measured data.

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