• Journal of the Korea institute for structural maintenance and inspection
• /
• v.24 no.1
• /
• pp.80-87
• /
• 2020

The purpose of this study is to investigate the physical properties and self-healing effects of hardener-free epoxy-modified mortars(EMMs) using ground granulated blast furnace slag(GGBFS). The EMMs with GGBFS were prepared with various polymer-binder ratios and GGBFS contents, and tested for strengths, adhesion in tension, water permeation and self-healing effects. The conclusions obtained from the test results are summarized as follows. The compressive strength of the EMMs with GGBFS is reduced with increasing polymer-binder ratios because of reduction of the degree of hardening in the EMMs, and is somewhat inferior to that of unmodified mortars. In the flexural and tensile strengths, the flexural strength of the EMMs is almost constant with increasing polymer-binder ratios. However, the tensile strength of the EMMs is gradually increased with increasing polymer-binder ratios. Regardless of the GGBFS contents, the adhesion in tension of the EMMs increases sharply with increasing polymer-binder ratios. The water permeation of the EMMs is remarkably reduced with increasing polymer-binder ratios and GGBFS contents. The self-healing effect of the hardener-free EMMs with GGBFS is improved with increasing water immersion period at a GGBFS content of 20%.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.24 no.1 s.173
• /
• pp.1-6
• /
• 2000

As dies and molds have become more and more complicated in the recent years, the demand for lower cost and shorter production time is also growing stronger. Rapid prototyping and Tooling technologies are expected to be used for more rapid and lower cost tool fabrication. However the rapid tooling methods have not yet reached the level of application to the manufacturing of metallic dies and molds which require high dimensional accuracy. As the rapid tooling technology, there are the slurry casting, the powder casting, the direct laser sintering, and so on. Generally, in the slurry casting, the alumina powder and the water soluble phenol were mainly used. However, the mechanical properties of the phenol were not good enough to apply to molds directly. In this study, pure epoxy and two types of aluminium powder reinforced resin are applied to the slurry casting. The mechanical and thermal properties are better than phenol because the epoxy is the thermosetting resin. And mechanical characteristics such as shrinkage rate, hardness, surface roughness are measured for the sake of comparison. Metal powder reinforced resin molds are better than the resin tool form the viewpoint of shrinkage rate and hardness. Finally, it has been shown that the application possibility of this process is high, because the manufacturing time and cost savings are significant.

• Korean Journal of Materials Research
• /
• v.7 no.1
• /
• pp.50-56
• /
• 1997

급냉응고법을 이용하여 고용한도 이상으로 Mn량을 첨가할 때 Mn량에 따른 인장특성의 변화와 시효특성을 조사하였다. 원심분무법으로 AI-4.7%Zn-2.5%Mg-0.2%Zr합금에 Mn량을 각기 달리 첨가한 급냉응고 분말을 제조 하였다. 이 분말을 냉간압축, 진공 탈가스처리를 한 후 15:1로 압출하여 봉상 시편을 만들었다. 분말의 미세조직은 $\alpha$-AI수지상과 수지상간 편석부로 이루어져 있으며 Mn첨가에 따라 조직의 변화는 관찰되지 않았다. 빠른 냉각속도로 인하여 2.0%Mn을 첨가한 경우에도 초정 Mn상을 발견할 수 없었다. 압출재의 미세조직은 아결정립으로 이루어져 있으며 약간의 제2상들이 관찰되었다. 대부분의 Mn 분산상은 압출후 용체화처리 과정에서 형성되었으며 시효경화량은 Mn양에 관계없이 일정하였다. 46$0^{\circ}C$에서 1시간 용체화처리하고 12$0^{\circ}C$에서 24시간 시효처리한 경우 최대의 시효경도값을 나타내었다. 인장강도는 Mn첨가량에 따라 증가 하였는데 이것은 Mn분산상의 밀도증가에 의한 것으로 확인되었다. 2.0%Mn을 첨가한 합금의 시효후 인장강도는 590MPa, 연산율은 4%를 보였다.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.11 no.3
• /
• pp.1027-1034
• /
• 2010

Effects of inorganic nano-powders on the polymerization and thermal degradation kinetics as well as the mechanical properties of polyurethane nano-composites were studied by both the measurement of polymerization temperature as a function of time and non-isothermal thermogravimetric analysis (TGA) as well as the Instron test. As the results from polymerization studies, the reaction rates of MMT-filled PU composites were faster than those of Ce500-filled ones, and moreover, the activation energies using Kissinger method for the thermal degradation of composites were calculated as 139.34 kJ/mol for the Ce500-filled PU composites and 91.12 kJ/mol for MMT-filled one, respectivel, exhibiting that MMT nano-powder seemed to be acting as the catalyst for both polymerization and degradation of PU composites. UTM result, however, showed that tensile strength at break of MMT-filled composites was much higher than that of Ce500-filled ones above the concentrations range of 5 phr in the composites.

• Polymer(Korea)
• /
• v.28 no.5
• /
• pp.374-381
• /
• 2004

Gas permeability of low density polyethylene (LDPE) film containing zeolite powder for $CO_2,\;O_2$ and $N_2$ were investigated. Zeolite powders modified by cations or surfactant were compounded with LDPE to produce $20 wt\%$ masterbatch. After blending the masterbatch with LDPE, zeolite filled films were prepared by the blown film process. Finally, the composite films containing zeolite loadings of 0, 3,5, and $10 wt\%$ were produced. A gas permeability apparatus based on the variable volume principle was designed to analyze the characteristics of films. Experiments showed a general trend that gas permeabilities first decreased and then increased as the zeolite content was increased. Surfactant modified zeolite showed a better interfacial adhesion with the matrix, but the film did not show a discernible difference in gas permeability compared with the other modified films. The difference of temperature dependences in the gas permeabilities of composite films was slightly smaller than that of LDPE film.

• Elastomers and Composites
• /
• v.36 no.1
• /
• pp.22-29
• /
• 2001

For a purpose of recycling of waste tires, composites of 10-60wt% recycled tire crumb blended with high density polyethylene(HDPE) were prepared, and their mechanical properties such as tensile strength, elongation at break, tensile modulus and impact strength were investigated as a function of tire crumb content. Ethylene-acrylic acid(EAA) copolymer was introduced by 10phr as a compatibilizer and the mechanical properties of the composites were measured. For the blend composition of 40wt% tire crumb content showing improved impact strength, the mechanical properties were measured by varying the EAA content of 5-15phr. All blends, whether modified or unmodified, showed a gradual improvement in impact strength as the tire crumb content increased, but the other properties decreased compared with the pure HDPE. In particular, the addition of EAA copolymer to the tire crumb content over 30wt% showed substantial improvement in impact strength. There was no significant effect of tire crumb size on impact strength of the composites.

• Journal of the Korean Wood Science and Technology
• /
• v.11 no.1
• /
• pp.12-17
• /
• 1983

The shear strength of plywoods using Douglus-fir bark powder and particlebard sander dust(PSD), abandoned materials in plywood and particleboard industries, as extender to UF resin, was compared with that of plywoods using wheat flour. Extenders were mixed at the rate of 0%, 5%, 10%, 20%, and 30% of UF resin weight. In obtained results, the dry shear strength of all extended plywoods was highest at extending ratio 5% and the wet shear strength was highest at no extending and 5%. Douglas-fir bark powder-and PSD-extended plywoods had as high dry and wet shear strength as wheat flour-extended plywoods up to extending ratio 10% and 20% respectively. But at 300%, wheat flour-extended plywoods had higher shear strength. Douglas-fir bark powder and PSD size should have been reduced (enough to pass through 325 mesh screen) in order to develop the satisfactory mixing, spreading and plywood bond quality. But in this study the powders to pass through 100 mesh screen were used.

• Journal of the Korean Recycled Construction Resources Institute
• /
• v.9 no.3
• /
• pp.330-337
• /
• 2021

3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

• 한국신재생에너지학회:학술대회논문집
• /
• 2011.05a
• /
• pp.92.1-92.1
• /
• 2011

고분자 전해질 연료전지 (PEMFC)의 핵심 부품 중의 하나인 Bipolar Plate (분리판)을 제조하기 위해서 고분자/그라파이트 복합재료를 사용하였다. 고분자 매트릭스로는 경화시 뛰어난 화학적, 기계적 특성을 갖는 에폭시를 채택하였고, 전기 전도성을 부여하기 위해 그라파이트를 도입하였으며, 에폭시 수지의 내충격성을 향상시키기 위해서 Carbon Fiber를 채택하였다. 에폭시 분말과 그라파이트 분말, 그리고 1cm 정도의 길이를 갖는 Carbon Fiber을 믹서에 넣고 균일하게 혼합하였다. 이 혼합물을 이형제 처리된 몰드에 주입하고, Hot Press를 사용하여 가열, 가압 ($150^{\circ}C$, 4 ton/$cm^2$, 2시간)하면서 경화시켰다. 일정 비율로 고정된 에폭시/그라파이트 계에 Carbon Filber의 혼합 비율을 변화시키면서 전기적, 물리적 성질의 변화를 연구하였다.

• Proceedings of the Korea Concrete Institute Conference
• /
• 1998.04a
• /
• pp.231-236
• /
• 1998

In general, the drying shrinkage of polymer-modified mortars using redispersible polymer powders is much higher than that of unmodified mortar. The purpose of this study is to reduce the drying shringkage of polymer-modified mortars using a redispersible poly(ethylene-vinyl acetate) (EVA) powder, which is widely used for the manufacture of prepackaged-type polymer-modified mortar products at present. Polymer-modified mortars using the redispersible EVA powder with powdered shrinkage-reducing agent were prepared with various polymer-cement ratios and shrinkage-reducing agent contents, and tested for drying shrinkage and strength. From the test results, the drying shrinkage of the redispersible EVA powder-modified mortars with a powdered shrinkage agent is remarkably reduced with increasing shrinkage-reducing agent content, and becomes approximately a half of that of the redispersible EVA powder-modified mortars with the same polymer-cement ratios and without the shrinkage-reducing agent at a shrinkage-reducing agent content of 6%.