• Title/Summary/Keyword: 부식피로)

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Effects of Acid Fog and CaCl2 on the Corrosion Fatigue Strength of Structural Steel (구조용 강재의 부식피로 강도에 미치는 산성안개 및 염화칼슘의 영향)

  • Kim, Min-Gun;Kim, Myoung-Sub
    • Journal of Industrial Technology
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    • v.21 no.A
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    • pp.17-26
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    • 2001
  • The fatigue strength of SM55C has significantly decreased by 83% compared with atmosphere where distilled exists due to strong erosive action of acid fog. The reason is inferred in a way that strong acid erosive material such as acid fog act and give rise to multi-site crack on the surface. Several fatigue clacks occurred under the acid fog repeat the process of division and unification on the surface and form a long non-propagating crack throughout the circumference of experimented steel. However, in the depth, many parts do not show much trace of unification, and the depth is not as big as the one of normal crack shape. 10% of $CaCl_2$ causes strong erosive reaction to material. Then eventually make the life of fatigue shooter. On the other hand, 20% of $CaCl_2$ beings about oxidized material organic crack closing due to weak erosive reaction.

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A study on the corrosion fatigue and cathodic protection of the welded zone between high tensile strength steel and general strength steel used for the shipbuilding (조선용 고장력강재와 보통강도강재간의 용접부위의 부식피로와 전기방식에 관한 연구)

  • 전대희;김원녕;이의호
    • Journal of Advanced Marine Engineering and Technology
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    • v.8 no.2
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    • pp.39-50
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    • 1984
  • The plane bending corrosion fatigue test was performed on the welded zone between SM58 steel plate and SM41 steel plate jointed with submerged arc welding in the air and in the natural sea water with various conditions. The main results obtained from the test are summarized as follows: 1) The welded zone of the steel plates has the lowest impact strength and the highest electrode potential, but the hardness was mediate of SM58 base and SM41 base. 2) The cathodic protection of the welded zone was also effective for the plane bending corrosion fatigue, and the optimum protection potential of the welded zone was -1,000 mV SCE. 3) The corrosion fatigue strength under the various stress conditions of the steel plate could be estimated and also the require safety factors on the design could be obtained from the plane bending fatigue limit diagram.

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A Study on the Corrosion Fatigue Characteristics of Ion-nitrided SCM4 Steel in Rotationg Bending (이온질화처리한 SCM4 강의 회전굽힘 부식피로 특성에 관한 연구)

  • Lee, Du-Yong;Woo, Chang-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.1
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    • pp.75-84
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    • 1989
  • This paper deals with the effect of $N_2$ and $H_2$gas mixture ratio and ion-nitriding time in the corrosion fatigue fracture behavior of ion-nitrided SCM4 steel with notch subject to rotary bending stress. The specimens were treated rapid water cooling after ion-nitriding at $500^{\circ}C$ Torr for 1 hour and 3 hours in gas mixtures of 80% $N_2$and 50% $N_2$. The fatigue limit and the fracture strength of corrosion fatigue depended on $N_2$gas quantity and ion-nitriding time. The ion-nitrided specimens showed about 88 .approx. 158% increase in the fracture strength of corrosion fatigue in $10^6$ cycles than non-nitrided specimens. The corrosion failure is due to corrosion pitting of the surface, and the propargation of cracks started at the surface into the core.

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A Study on the Corrosion Fatigue Fracture of U-notch Radius (U-노치반경에 따른 부식피로 파괴거동)

  • 이장규;윤종희;인승현;우창기;신관수;최양호;박성완
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.58-63
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    • 2002
  • This study has performed rotary bending fatigue testing that smooth specimen using SM45C materials and notched specimen whose radii were R6, R4 and R2, were processed in 3% NaCl aqueous solutions or in the air. The results are as followed; 1. In the air fatigue limit at 10$^{7}$ cycles remarkably reduced as notch radius goes small. 2. In 3% NaCl aqueous solution fatigue strength at 10$^{6}$ cycles also had large range of reduction as notch radius goes small. 3. Comparing fatigue strength in the air, fatigue strength at 10$^{6}$ cycles in 3% NaCl aqueous solution reduced by 46.2% at smooth specimen, 55.3% at R6 notch radius, 45.8% at R4 and 39.7% at R2 respectively. 4. The reason that fatigue strength reduced in the reduction of notch radius sire was because the surface of notch exposed in corrosion was small and consequently it was less corroded.

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A Successful Beginning for Fiber Reinforced Polymer(FRP) Composite Materials in Bridge Applications (섬유보강폴리머(FRP) 복합재료의 교량 적용)

  • 김지상
    • Magazine of the Korea Concrete Institute
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    • v.13 no.5
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    • pp.77-81
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    • 2001
  • 부식 열화는 교량 기술자들에게 있어서 지속적인 도전을 요구하는 문제가 되어왔는데, 스텔스 항공기를 개발하게 한 새로운 재료 기술은 교량의 부식을 해결할 수 있게 하였다. 즉, 경량의 고강도 재료로 높은 피로 저항성을 갖고 있고, 부식에 강한 복합체는 교량의 재료로서 아주 바람직한 성질을 갖고 있다 섬유 보강 폴리머(FRP) 복합재료를 교량의 건설에 이용하려는 프로젝트는 1998년 현재 80 여 개가 넘게 진행되고 있는데, 이 중 미국 내에서 31개의 프로젝트가 수행되고 있다. 이 글은 미국 내에서 FRP복합체를 교량 공학 분야에 적용하려는 초기의 성공적인 시도들에 관한 내용으로 복합체의 장점, 특성, 교량 적용시 고려 사항, 그리고 향후 복합재료에 관한 기술을 토목 구조물에 적용하는데 필요한 소요 기술 등에 관하여 정리한 것이다. 이 새로운 재료는 신설 구조물의 건설과 기존 교량의 보수 및 보강에 모두 적용할 수 있으며, FRP복합체 기술을 토목 구조물과 기반 시설물 건설 분야에 적용하는 것은 지금까지 성공적인 결과를 보여 주고 있다 미국연방도로국(FHWA, Federal Highway Administration)은 이 기술을 미국 내 교통 기반 시설물인 신규 교량의 건설은 물론 기즌 교량의 보수 및 보강에 활용하는 방안에 대하여 관심을 갖고 있다.

해수환경에서 강 용접부의 환경강도평가에 관한 연구 1

  • 정세희;김태영;나의균
    • Journal of Welding and Joining
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    • v.6 no.2
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    • pp.56-63
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    • 1988
  • The effects of PWHT (poste weld heat treatment) and stress simulating the residual stress during PWHT in weld HAZ of low and high strength steels on corrosion fatigue crack growth were evaluated. The obtained results are summarized as follows. 1. Fatigue crack growth rate of HAZ in air and 3.5% NaCl solution was slower than that of parent due to the signgularity in weld HAZ. 2. In the case of HT-80, 3.5% NaCl solutio nacts to accelerate the crack growth for all specimens, and the sensitivity of as-weld to corrosion environment was the greatest among other PWHT specimens. 3. Corrosion fatigue crack growth of parent, as-weld and PWHT speciments ofr SS41 as well as SM53B was retarded in comparison with the fatigue crack growth in air. 4. There was a tendency that crack growth of PWHT specimens subjected $10kg/mm^2$ was faster than that of PWHT specimens without stress during PWHT. 5. The retardation phenomenon of crack growth in corrosion environment is attributed to the crack branching decreased .DELTA.K due to the corrosion products and multi-cracks.

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An Experimental Study for a Fatigue-Bond Behavior of RC Structures Considering a Reinforcement Corrosion and a Fatigue Loading (철근 부식 및 피로하중을 고려한 철근 콘크리트 구조물의 피로-부착거동에 관한 실험적 연구)

  • Jung, Ha-Tae;Choi, Seung-Won;Kim, Sae-Hoon;Kim, Ji-Sang
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.274-277
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    • 2006
  • There are many structures attacked by chloride ions near a marine environment. And they are attacked by a salt of de-icing chemicals. So, the embedded reinforcement is corroded. In the same time, these are under a fatigue loading by a traffic loading in bridges. In previous studies, there are many researches that deal with a bond behavior under a monotonic loading according to the rate of a steel corrosion. But there are most cases that the steel corrosion and the repeated loading are acted on structures simultaneously. So, in this study, it is investigated a fatigue-bond behavior of RC structures under a steel corrosion and a fatigue loading. Main variables of the test are a corrosion of steel reinforcement and a level of stress.

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Effect of Acid Fog on Rust Formation and Fatigue Behavior of Weathering Steel Used in Un-Coated Bridge (무도장 교량에 사용되는 내후성강재의 부식 및 피로거동에 미치는 산성안개의 영향)

  • Kim, Min-Gun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.13-20
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    • 2008
  • The purpose of this study is to investigate the effect of acid fog on the rust formation behavior of weathering steel (SMA50) which is used in un-coated bridges. Weathering steel didn't form the passive film under the environment of acid fog(pH5,6), whereas the environment of distilled water formed the protective oxide film. Therefore, the construction of weathering steel under the environment extremely exposed to SOx and NOx which are the main compositions of acid fog is not adequate. Fatigue limits of weathering steel under acid fog environment are remarkably decreased as compared with environment of distilled water. The corrosive constituents in acid fog has piled up the corrosion products on specimen surface and generated the corrosion pits. Because of the high stress concentration arising at this corrosion pit, relatively low fatigue limits were obtained for acid fog specimens.

와전류탐상과 유한요소해석을 이용한 Carbon/epoxy 튜브의 결함 평가

  • Kim, Chul-Woong;Lee, Jung-Soon;Um, Tae-Gun;Song, Il;Gu, Sang-Mo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.75-75
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    • 2004
  • Carbon/epoxy는 기존의 금속재료에 비해 피로강도 및 기계적 특성이 매우 우수하다. 따라서 최근 튜브형태의 Carbon/epoxy 활용방안이 부각되고 있다. 그러나 Carbon/epoxy는 탄소재료의 특성상 고압, 충격 및 부식에 매우 취약하다. 또한, 장기간 고압피로 및 크리프에 노출될 경우, 금속재료에서는 관찰할 수 없는 층간분리(delamination)가 발생된다. 이러한 층간분리는 섬유방향과 평행하게 진전될 때 급격한 파손을 야기하므로 층간분리에 대한 메커니즘을 이해하고 그 방지책을 강구하는 것은 매우 중요하다.(중략)

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Fatigue Life Properties of Messenger Wire with Service Environments (가설환경에 따른 조가선의 피로수명 특성)

  • 김용기;장세기;조성일
    • Journal of the Korean Society for Railway
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    • v.6 no.1
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    • pp.21-28
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    • 2003
  • Environment-dependent fatigue life of Cu-Cd alloy wires used as messenger wires was investigated. Tensile test results showed the decrease of tensile strength and elongation of messenger wires by 3.7% and 16.8%, respectively, in used specimens when compared to new ones. Messenger wires used at industrial region for 26 yeras showed 35∼50% decrease in fatigue life, which is partly due to the in stress concentrations by formation of corrosion products at the surface. Single wires showed better fatigue properties than stranded wires, especially at low cycle regions with higher stresses. Stranded wires showed shorter fatigue lives than single wires because of friction between wires by surface contact. Service life of messenger wires was dependent upon the environments which they were exposed to. SO$_2$ and humidity deteriorated the fatigue properties by environmental degradation.