• Title/Summary/Keyword: 부식결함

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The performance improvement of magnetic flux leakage system (자기누설 탐상 시스템의 성능 향상에 관한 연구)

  • Kim, Dug-Gun;Seo, Kang;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2007.10c
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    • pp.62-64
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    • 2007
  • 자기누설 탐상(Magnetic Flux Leakage)시스템은 비파괴 검사의 일종으로 대상 물체를 자화시켜 결함 부위에서 자기 누설량을 측정함으로써 구조물의 결함 및 부식 등을 탐지하는 시스템이다. 지하 가스배관의 결함 판정에 있어 기존의 신호처리 기법을 통한 노이즈 제거와 검출 성능 향상은 한계가 있다. 이는 후처리 단계로써 각종 노이즈를 포함하고 있기 때문이다. 따라서 검출 신호 크기의 증가를 통한 결함 검출 성능을 향상시키기 위해 논문에서는 브러쉬와 백요크의 크기 및 형상 변화에 따른 자기장 분포 해석을 하고 시스템 제작 및 실험을 통해 자기누설 탐상 시스템의 성능 향상을 검증하였다.

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A Study on the Degradation of Polymer-Coated Stesl in 0.5M NaCl Solution (0.5M NaCl 용액내에서 일어나는 고분자재료로 피복된 강의 퇴화에 관한 연구)

  • Byeon, Su-Il;Jeong, In-Jo;Mun, Seong-Mo;An, Sang-Ho
    • Korean Journal of Materials Research
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    • v.6 no.10
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    • pp.1025-1033
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    • 1996
  • 본 연구에서는 0.5M NaCI 용액내에서 일어나는 고분자재료로 피복된 강의 퇴화현상을 광학현미경 관찰 및 A.C. impedance spectroscopy를 이용하여 연구하였다. 강의 부식은 고분자재료로 피복된 강의 경우 국부부식(localized corrosion)의 형태로 나타난 반면, 피복되지 않은 강의 경우에는 전면부식(uniform corrosion)의 형태로 진행되었다. 고분자재료로 피복된 강의 부식이 국부적으로 진행되는 것은 피복층내에 존재하는 기공이나 크랙과 같은 결함 등에서 부식이 선택적으로 일어나기 때문으로 사료된다. 피복층의 박리(delamination) 현상은 고분자재료로 피복된 강/구리 갈바닉쌍(galvanic couple)의 경우 구리표면 위의 피복층에서만 관찰되었다. 이는 캐소드(cathode)로 작용하는 구리의표면에서 산소의 환원반응에 의해서 형성된 수산화이온(OH-)이 피복층의 박리를 조장하고 있음을 보여준다. 또한, 고분자재료 피복층의 파손 현상은 고분자재료/강의계면에서 석출된 부식생성물에 의해서 크게 조장되고 있음을 알 수 있다.

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Fabrication of Mechanical fatigue flawed Specimen and Evaluation of Flaw Size (기계적 피로결함 시험편 제조 및 결함 크기 평가)

  • Hong, Jae-Keun;Kim, Woo-Sung;Son, Young-Ho;Park, Ban-Uk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.1
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    • pp.38-44
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    • 2003
  • Performance demonstration with real flawed specimens has been strongly required for nondestructive evaluation of safety class components in nuclear power plant. Mechanical or thermal fatigue crack and intergranular stress corrosion cracking could be occured in the in-service nuclear power plant and mechanical fatigue crack was selected to study in this paper. Specimen was designed to produce mechanical fatigue flaw under tensile stress. The number of cycles and the level of stress were controlled to obtain the desired flaw roughness. After the accurate physical measurement of the flaw size and location, fracture surface was seal-welded in place to ensure the designed location and site. The remaining weld groove was then filled by using gas-tungsten are welding(GTAW) and flux-cored arc welding(FCAW). Results of radio graphic and ultrasonic testing showed that fatigue cracks were consistent with the designed size and location in the final specimens.

Suggestion of Deterioration Curve for New-type Coating on Atmospheric Environment by Acceleration Corrosion Test (부식촉진 실험을 통한 대기환경에서 신설 도장계의 노화곡선 제안)

  • Jeong, Young-Soo;Kim, Min-Jeong;Jeon, Seok-Hyeon;Ahn, Jin-Hee;Kim, In-Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.2
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    • pp.75-83
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    • 2019
  • In this study, to propose the deterioration curves of urethane, ceramic, polysiloxane and fluorocarbon coating for the steel bridge, an accelerated corrosion tests were carried out. The each coating system wes applied on the top of the specimens, and circular initial defects were introduced with different diameters with 0.5, 1.0, 3.0, 5.0 mm. An accelerated corrosion test condition was used to simulate severe corrosive environment depending on ISO 20340. The deterioration curve of each coating type was evaluated based on deteriorated area from the circular defects. In order to evaluate the coating service life of installed steel bridge using deterioration curve, the acceleration coefficient was calculated at correlation between ISO 20340 and corrosivity categories by ISO 9223 based on field corrosion rate. From test results, the propagation rate of coating deterioration area was different to diameter of circular defects. In case of urethane coating, the coating service lifes of 3% deterioration area was evaluated in 31.8, 15.8, 9.9 and 3.9 years with C2, C3, C4 and C5 category.

Effects of the Remanent Magnetization on Detecting Signals in Magnetic Flux Leakage System (자기누설탐상시스템에서 배관의 잔류자화가 결함신호에 미치는 영향)

  • Seo, Kang;Jeong, Hyun-Won;Park, Gwan-Soo;Rho, Yong-Woo;Yoo, Hui-Ryong;Cho, Sung-Ho;Kim, Dong-Kyu
    • Journal of the Korean Magnetics Society
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    • v.15 no.6
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    • pp.325-331
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    • 2005
  • The magnetic Hut leakage (MFL) type nondestructive testing (NDT) method is widely used to detect corrosion and defects, mechanical deformation of the underground gas pipelines. The object pipeline is magnetically saturated by the magnetic system with permanent magnet and yokes. Because of the strong magnetic field enough to saturate the pipe, there could be distortion of the sensing signals because of the magnetization of the pipeline itself, To detect the defects precisely, the sensing signals are need to be compensated to eliminate the distortions coming from the media hysteresis. In this paper, the magnetizations of the pipeline in MFL type NDT are analyzed by Preisach model and 3D FEM. The distortions of the sensing signals are analyzed.

Development and Simulation of a Detecting Method using Reflectometry of Electrical Signal (전기적 신호의 반사파 측정법을 적용한 부식 진단 기술의 개발 및 시뮬레이션)

  • Yoon, Seung Hyun;Bang, Su Sik;Shin, Yong-June;Lim, Yun Mook
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.6
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    • pp.367-372
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    • 2018
  • Defects in aging infrastructures such as pre-stressed concrete bridges and cable bridges can cause a collapse of the entire structure. Defects, however, are often located inside of the structures that they are not visible from the outside. For example, in PSC bridges, because reinforcement steels are encased by exterior covers, corrosion and void on the reinforcement steel cannot be detected with a visual inspection. Therefore, in this paper, a new non-destructive evaluation(NDE) method that can detect defects inside of structures is presented. The new method utilizes sending of electrical signals, a method often utilized in electrical engineering to detect any discontinuities on power cables. In order to confirm the applicability and accuracy of the method, some experiments were conducted in the laboratory. And to overcome the hardship of conducting experiments on real structures due to their enormous size, simualtions were conudcted using a commercial program, COMSOL. The results of the experiments were analyzed and compared to confirm the accuracy of the simualtions.

Estimation of mechanical damage by minority carrier recombination lifetime and near surface micro defect in silicon wafer (실리콘 웨이퍼에서 소수 반송자 재결합 수명과 표면 부위 미세 결함에 의한 기계적 손상 평가)

  • 최치영;조상희
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.2
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    • pp.157-161
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    • 1999
  • We investigated the effect of mechanical back side damage in Czochralski silicon wafer. The intensity of mechanical damage was evaluated by minority carrier recombination lifetime by laser excitation/microwave reflection photoconductance decay ($\mu$-PCD) technique, wet oxidation/preferential etching methods, near surface micro defect (NSMD) analysis, and X-ray section topography. The data indicate that the higher the mechanical damage intensity, the lower the minority carrier lifetime, and NSMD density increased proportionally, also correlated to the oxidation induced stacking fault (OISF) density. Thus, NSMD technique can be used separately from conventional etching method in OISF measurement.

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Defect Length Estimation Using SQI for Underground Gas Pipelines (SQI를 이용한 지하 매설 가스 배관 결함 길이 추정)

  • Kim, Min-Ho;Choi, Doo-Hyun
    • Journal of the Korean Institute of Gas
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    • v.15 no.2
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    • pp.27-32
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    • 2011
  • In this paper a new defect length estimation algorithm using SQI(self quotient image) is presented for the MFL(magnetic flux leakage) inspection of underground gas pipelines. Gas pipelines are magnetized by the permanent magnets of the MFL PIG(pipeline inspection gauge) when the PIG runs through pipelines. If defects or corrosions exist in the pipeline, magnetic leakage flux is increased. The MFL signals measured by hall sensors are analyzed to estimate defect length using SQI. For 74 real defects carved in KOGAS pipeline simulation facility(KPSF) the accuracy of defect length estimation of the proposed algorithm was compared with that of conventional methods.

대구경 사파이어 단결정 기판의 결함 평가를 위한 X-선 토포그래피 장비 구축

  • Jeon, Hyeon-Gu;Jeong, In-Yeong;Lee, Yu-Min;Kim, Chang-Su;Park, Hyeon-Min;O, Byeong-Seong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.238-238
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    • 2013
  • 사파이어 단결정은 광학 투명도, 물리적 강도, 충격 저항, 마모 부식, 높은 압력 및 온도 내구성, 생체 호환성 등 다양한 특성을 가지고 있어 다양한 분야에서 사용되고 있으며, 특히 최근에는 백색 또는 청색 LED 소자 분야에서 기판으로 주로 활용되고 있다. 이러한 사파이어 단결정 기판은 공정에서 결정 성장 조건 및 기계적 연마 등의 다양한 요인으로 결정학적 결함이 발생한다. 이러한 결정학적 결함을 제어함으로서 좋은 품질의 단결정 기판을 생산할 수 있다. 이에 따라 각종 결함 제어를 위해서 X-선, EPD, 레이저 편광법 등 다양한 방법으로 결함들을 측정하고 있다. 그 중에서도 X-선 토포그래피는 시료를 비파괴적인 방법으로 단결정의 결함 밀도와 유형 등을 파악하는데 매우 유용한 측정법이며, Lang 토포그래피로 대표되는 X-선 회절 투과법은 기판과 같은 대구경의 시료를 우수한 분해능으로 내부 결함까지 관찰할 수 있는 장점을 지니고 있다. 본 연구에서는 대구경 사파이어 단결정 기판에 내재하는 결정 결함을 확인 및 분석하기 위해 X-선 Lang 토포그래피(X-ray Lang Topography) 장비를 구축하였다. 그리고 4, 6인치 c-면 사파이어 단결정 기판의 (110), (102) 회절면의 X-선 토포그래피 측정을 통해 전위(dislocation), 스크래치(scratch), 표면데미지(surface damage), 트윈(twin), 잔류 응력(strain) 등의 결함의 유형을 식별 및 분석하였으며, 각각의 결함들의 토포그래피 이미지 형성 메커니즘에 대해 분석하였다. 이를 통해 X-선 Lang 토포그래피(X-ray Lang Topography) 장비가 대구경 사파이어 단결정 기판의 결정 결함 평가에 폭넓은 활용이 가능할 것으로 예상된다.

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A Study on the Signal Correction for Multiple Defects in MFL Type Nondestructive Testing System (MFL 비파괴 검사 시스템에서 다중 결함에 의한 신호 왜곡과 신호 보정에 관한 연구)

  • Park, Jeng Hoon;Kim, Hui Min;Park, Gwan Soo
    • Journal of the Korean Magnetics Society
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    • v.26 no.1
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    • pp.24-30
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    • 2016
  • MFL (Magnetic flux leakage) type nondestructive testing has been used for inspection of underground gas pipelines to find metal defects by detecting magnetic leakage signal. Because the underground gas pipeline is exposed by environment such as high pressure with great humidity, external defects are easily formed on the surface of pipelines and they are being grouped respectively. These adjacent defects cause the signal distortion of leakage flux so that it is hard to estimate the shape information of defects. In this paper, we performed to study of the signal distortion and compensating method for multiple defects in MFL type nondestructive testing system by using 3D FEM simulation. This paper proposes the basic algorithm of defect signal analysis on multiple defects on the surface of 30 inch diameter pipeline.