• Proceedings of the KIPE Conference
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• 2006.06a
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• pp.501-503
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• 2006

최근 산업 분야에서 리니어모터는 고속, 고정밀도의 요구사항에 따라 회전 모터와 볼 스크류, 벨트를 이용한 직선구동방식보다 빠르고 정확하며, 효율이 높기 때문에 활발히 이루어지고 있다. 리니어모터 중에서 선형 브러시리스 직류 전동기(LBLDCM)는 다른 리니어모터에 비해 소형, 경량이 가능하고, 저속 및 고속의 운전이 용이하며, 기계 가공 정도보다는 엔코더 등과 같은 위치 결정 응용 분야에 적합하며 본 연구에서 사용된 LBLDCM은 코일 가동형으로 영구 자석에 의해 발생된 자계와 가동자 코일에 흐르는 전류 사이에 작용하는 힘을 이용하게 된다. 이와 같은 LBLDCM을 응용분야에 적용하기 위해서는 구동 중에 속도가 변하는 지점에서 발생하는 진동을 줄여야 하며 목표지점까지의 정확한 위치 제어가 필수적이다. 따라서, 본 연구에서는 다양한 속도 프로파일에 따른 진동에 대해 비교 분석한 후, 이동거리에 따른 적합한 속도 프로파일에 대해 알아보았고, 그 결과를 토대로, 목표지점까지의 위치 오차를 저감하면서 정밀한 위치 제어에 적합한 프로파일을 제시하였다.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.12
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• pp.89-99
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• 2008

In this paper, the position tracking control problem of the servo system with nonlinear dynamic friction is issued. The nonlinear dynamic friction contains a directly immeasurable friction state variable and the uncertainty caused by incomplete parameter modeling and its variations. In order to provide the efficient solution to these control problems, we propose the composite control scheme, which consists of the robust friction state observer, the FNN approximator and the approximation error estimator with sliding mode control. In first, the sliding mode controller and the robust friction state observer is designed to estimate the unknown internal state of the LuGre friction model. Next, the FNN estimator is adopted to approximate the unknown lumped friction uncertainty. Finally, the adaptive approximation error estimator is designed to compensate the approximation error of the FNN estimator. Some simulations and experiments on the servo system assembled with ball-screw and DC servo motor are presented. Results show the remarkable performance of the proposed control scheme. The robust friction state observer can successfully identify immeasurable friction state and the FNN estimator and adaptive approximation error estimator give the robustness to the proposed control scheme against the uncertainty of the friction parameters.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.26-31
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• 2002

The recent machine tools are requested so high-quality processing and productivity increasing. Therefore, it is so necessary to develop technology fur high-speed and high-precision. This thesis touches on the development of high speed and intellectual line center. At first, the line center is necessary that strong structure, compact structure and light weight design for high-speed processing and transfer. So, it is necessary that examination of new materials and structures for light-weight and control devices for precision processing. So. it is going to make mention of the process of 1st model production for the above-mentioned based on test model production and evaluation.

• Proceedings of the KIPE Conference
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• 2005.07a
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• pp.770-773
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• 2005

최근 산업 분야에 걸쳐서 고속, 고정밀도의 요구사항에 따라, 회전 모터와 볼 스크류, 벨트를 이용한 직선구동방식보다 빠르고 정확하며, 효율이 높은 직접구동 방식의 리니어모터 및 컨트롤러의 개발이 요구되고 있다. 이런 상황에 고속 연산을 수행할 수 있는 DSP(Digital Signal Processor)의 사용이 불가피하며, 기존의 칩들은 A/D변환기, PWM발생장치 등이 내장되지 않아 제어장치의 부품 수증가 및 복잡성을 피할 수 없었다. 따라서 본 논문에서는 SVPWM(Space Vector Pulse Width Modulation) 및 QEP(Quadrature Encoder Pulse) 회로와 PWM 발생기, 12bit의 고속 A/D변환기, 파워 드라이버보호회로 등을 내장한 TMS320F2812 DSP를 사용하여 반도체장비분야, 자동화분야 등에 사용되는 LBLDCM의 제어를 가능하게 만들었다. 또한, 기존의 DSP 시리즈 보다 연산속도가 고속화되어 고속연산에 의한 시간적 제한을 극복 할 수 있게 되었고, 제어에 필요한 하드웨어적인 기능들을 내장하고 있어서 주변회로가 필요 없게 되었다. 따라서 하드웨어의 간소화와 개발 시간의 단축 및 신뢰도의 향상과 모터 효율의 향상을 가져오도록 하였다. 제안된 제어장치는 제작되어, 실험을 통하여 그 타당성을 입증하였다.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.18 no.1
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• pp.50-58
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• 2009

For precise tracking control of a servo system with nonlinear friction, a robust friction compensation scheme is presented in this paper. The nonlinear friction is difficult to identify the friction parameters exactly through experiments. Friction parameters can be also varied according to contact conditions such as the variation of temperature and lubrication. Thus, in order to overcome these problems and obtain the desired position tracking performance, a robust adaptive back-stepping control scheme with a dual friction observer is developed. In addition, to estimate lumped friction uncertainty due to modeling errors, a DEKF recurrent neural network and adaptive reconstructed error estimator are also developed. The feasibility of the proposed control scheme is verified through the experiment fur a ball-screw system.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.11a
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• pp.962-966
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• 2004

Ball screw feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modern machine tools require high speed and high precision and drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slide system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a ball screw, for its minimum vibrations. Firstly, a 6-degree-of-freedom lumped parameter model was proposed for the vibration analysis of a ball screw driven machine tool feed drive system. Next, a feed rate optimization of the feed slide was carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile having finite jerk. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.7
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• pp.90-99
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• 1996

In the area of assembly process of micro-chips and electronic parts on the printed circuit board, surface mounting device(SMD) is used as a fundamental tool. Generally speaking, the motion of the SMD is based on the ball screw system operated by any type of actuators. The ball screw system is a mechanical transformed which converts the mechanical rotational motion to the translational one. Also, this system could be considered as an efficient motion device against mechanical backlash and friction. Therefore a dynamic modeling and state sensitivity analysis of the ball screw system in SMD have to be done in the initial design stage. In this paper, a simple mathematical dynamic model for this system and the sensit- ivity analysis are mentioned. Especially, the bond graph approach is used for graphical modeling of the dynamic system before analysis stage. And the direct differentiation method is used for the state sensit- ivity analysis of the system. Finally, some trends for the state variables with respect to the design variables could be suggested for the better design and faster operating based on the results of dynamic and state sensitivity.

• The Transactions of the Korean Institute of Power Electronics
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• v.11 no.3
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• pp.274-283
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• 2006

The Permanent Magnet Synchronous Motor(PMSM) drive systems with ball-screw, gear and timing-belt are widely used in industrial applications such as NC machine, machine tools, robots and factory automation. These systems have torsional vibration in torque transmission from servo motor to mechanical load due to the mechanical couplings. This vibration makes it difficult to achieve quick responses of speed and may result in damage to the mechanical plant. This paper presents adaptive notch filter with auto searching function of vibration frequency to reject the mechanical vibration of linear feeder system with PMSM. The proposed adaptive notch filter can suppress the torque command signal of PMSM in the resonant bandwidth for reject the mechanical torsional vibration. However, the resonant frequency can vary with conditions of mechanical load system and coupling devices, adaptive notch filter can auto search the vibration frequency and suppress the vibration signal bandwidth. Computer simulation and experimental results shows the verification of the proposed adaptive notch filter in linear feeder system with PMSM.

• The Transactions of the Korean Institute of Power Electronics
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• v.9 no.6
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• pp.612-619
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• 2004

Servo motor systems with ball-screw and timing-belt are widely used in NC, robot, FA and industrial applications. However, the nonlinear friction torque and damping effect in machine elements reduce the control performance. Especially tracking errors in trajectory control and very low velocity control range are serious due to the break-away friction and Stribeck effects. In this paper, a new double speed controller is proposed for compensation of the nonlinear friction torque. The proposed double speed controller has outer speed controller and inner friction torque compensator. The proposed friction torque compensator compensates the nonlinear friction torque with actual speed and speed error information. Due to the actual information for friction torque compensator without parameters and mathematical model of motor, proposed compensator is very simple structure and the stability is very high. The proposed compensator is verified by simulation and experimental results.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.2
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• pp.76-83
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• 1996

We have developed the unconventional robot arm which is composed of the two main parts, one is a ball screw and the other is a robot arm. The dynamic systems of the robot arm and ball screw are unstable systems coupled with each other. The ball screw mechanism is unstable system but controllable system. The robot arm's dynamics is quasi stable system when ball screw's angular position is zero, else, unstable system. Our system has the duality between stability and controllability at the view point of control. This duality causes difficulty to control of the robot arm using normal control law. We have investigated the location of the characteristic roots of the dynamic equation. And we have found out that the best condition for the control of the arm is quasi stable state. In this paper, we have proposed multiple control laws which are consist of three components to guarantee the stability and controllability simultaneously. The computer simulations were carried out based on VSC about the angular position control of the robot arm, and it is confirmed that the good performances could be obtained by using new controller.