• Title/Summary/Keyword: 복합 공작 기계

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Manufacture of light-weight machine tool structures using composite materials (복합재료를 이용한 경량 공작기계 구조물 제작에 관한 연구)

  • Suh, Jung-Do;Lee, Dai-Gil;Kim, Hak-Sung;Kim, Jong-Min;Choi, Jin-Kyung
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.189-196
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    • 2001
  • Machine tools of high-speed and high-precision are required for various fields of industry such as semiconductor, automobile, mold fabrication and so on. Light-weight machine tool structure is essential for reduction of production time through rapid transportation. Also, high damping capacity of the structure is required to obtain precise products without vibration during manufacturing. Composite materials have high potential for machine tool structures due to its high specific stiffness and good damping characteristics. In this study, the design and the manufacture of a hybrid machine tool structure using composite materials was attempted and the damping capacity was investigated experimentally.

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A Study on the Measurement of Motion Accuracy for Feed Drive System of Multi-task Machine Tool (복합공작기계의 이송계 운동정밀도 측정의 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.112-118
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    • 2007
  • Recently, the machine tools called multi-task machines, which mounted rotary axes on the table or spindle are used increasingly. Accordingly, multi-task machine tool takes a growing interest on the motion accuracy of feed drive system. In this study, measurement and diagnosis of motion errors ware attempted from circular pattern obtained by using DBB (Double ball bar) device. Those were obtained at both clockwise and counter clockwise motions in mutually perpendicularly intersecting three planes. The reliability of error measurement system for multi-task machine tool was verified by the direct test cutting.

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A Study on the Measurement of Motion Accuracy for Feed Drive System of Multi-task Machine Tool (복합공작기계의 이송계 운동정밀도 측정의 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.31-37
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    • 2007
  • Recently, the machine tools called multi-task machines, which mounted rotary axes on the table or spindle are used increasingly. Accordingly, multi-task machine tool takes a growing interest on the motion accuracy of feed drive system. In this study, measurement and diagnosis of motion errors ware attempted from circular pattern obtained by using DBB (Double ball bar) device. Those were obtained at both clockwise and counter clockwise motions in mutually perpendicularly intersecting three planes. The reliability of error measurement system for multi-task machine tool was verified by the direct test cutting.

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A Development of a Multi-Axis Turning Center(I) (다기능 복합가공기 개발에 대한 연구(I))

  • 이시다
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.243-247
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    • 1997
  • 기존의 복합 Turning Center 보다 비구심상태에서의 가공, 3축밀링가공 및 3축/4축 동시 Milling가공 등의 특징을 갖고 복잡한 형상과 기능을 갖도 있는 부품 생산용 각형 FMS/C의 기본기계가 될 다기능 복합가공기[최대가공경 310mm *최대가공길이600mm, 6축제어(4축동시가공), ATC Magazine 20개, 주축18.5KW, 제2주축 15KW 회전수36-1,600RPM의 강력, 고속, 정밀 다기능 복합가공기]를 제2차 선도기술개발사업을 통해 개발을 추진하고 있다.

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복합센서를 이용한 공구이상검출

  • 이재종;송준엽;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.239-243
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    • 2001
  • 본 연구에서는 절삭중 공구파손을 실시간으로 검출할 수있는 시스템을 구성하기 위한 일환으로 일차로 AE(acoustic emission)센서를 사용하여 mechanism의 특성과 공구파손에 따른 주파수 특성을 해석했고, 차후 연구로서 AE센서가 아닌 가속도센서와 전류센서 및 공작기계의 절삭동력계를 이용한 복합계측시 스템을 구성하여 절삭특성 및 공구파손이 발생할 때의 신호특성을 해석했다.

Optimal Position of Temperature Sensors for the Prediction of Thermal Displacment in Machine Tools (공작기계의 열변형 예측을 위한 온도센서의 최적 위치 결정)

  • 이찬홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.343-347
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    • 1994
  • 최근의 기계 가공시스템은 가공기능이 고밀도로 압축되어, 작업자가 진행중인 가공상태를 단시간 내에 파악하기 어려울정도로 복잡하다.그러나 단위 기계별로 공정의 복합화와 자동화가 꾸준히 추진되어 가공기당 투입 작업인원 을 감소시키으로써 생산성을 증가시키고 있다. 이와 함께 작업자의 관리 영역은 오히여 증가해서 여러 대의 기계를 동시에 관리하게 되어, 그 중에 한 기계가 갑자기 이상동작을 일읠 경우 즉각적인 원인파악과 조치를 취하기가 매 우 어렵다. 그래서 요사이 작업자의 이상상태 파악을 위해 감시시스템을 설치하여 즉시 원인을 파악할수 있도록 하고 더 나아가서 자동제어 기능을 추가해서 실시간으로 이상상태를 보완,보정하도록 시도하고 있다. 본 연구에서는 공작기계의 신뢰성있는 열변형 예측을 위해 온도센서의 부착 위치를 최적으로 결정하는 방법을 일점센서와 다점 센서일 경우로 나누어 제시하였다.

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Study on Characteristics of EP-MAP Hybrid Machining by Optimization of Magnetic Flux Density (자기력 최적화에 따른 전해-자기 복합가공의 특성 평가에 관한 연구)

  • Park, Chang Geun;Kwak, Jae Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.319-324
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    • 2013
  • In this study, an EP (electro-polishing)-MAP (magnetic abrasive polishing) hybrid process was developed as a precision finishing process. To evaluate the characteristics of this EP-MAP hybrid process, a series of experiments were carried out using various working gaps, current densities, and electrolyte concentrations. As a result, $NaNO_3$ was found to be very suitable as the electrolyte of the hybrid process because there was no electrochemical reaction with the CNT-Co composite. Moreover, an increase in the magnetic flux density affected the liquidity of the electrolyte and prevented it from flowing into the CNT-Co composite powder. For that reason, the lower liquidity of the electrolyte increased the thermal energy on the surface of the workpiece.