• Journal of the Korean Society of Propulsion Engineers
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• v.2 no.1
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• pp.50-58
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• 1998

Water vapor transmission was tested in water bath controlled by $20^{\cire}C$, 90%RH for T800/AD6005 based composite motor case which made by filament winding method. We detected internal relative humidity of composite motor case by inserting the humidity detector through the head of motor case for the study of humidity transmission through the wall of composite motor case. We found out that this composite material appears the water vapor flux of 2.88${\times}$$10^{-9}$g/$\textrm{m}^2$sec and diffusivity of 7.98${\times}$$10^{-7}$$\textrm{mm}^2$/sec at $20^{\cire}C$, 90%RH water vapor condition.

• Journal of the Korean Society for Nondestructive Testing
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• v.18 no.3
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• pp.191-204
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• 1998

One of the key issues in acoustic emission (AE) during hydroproof test of filament-wound composite rocket motor cases is the determination of the optimal component of elastic wave to be monitored. To solve this problem, broadband ultrasonic wave was generated into a symmetrically filament-wound composite motor case, and was received at 105 different locations after the propagation through the composite case with different distances and directions. By analysis of the received signals, characteristics of elastic wave propagation such as frequency components, the maximum propagating distance, and velocity surface were investigated. This analysis was performed for two different conditions of the motor case; air-filled and hydraulically pressurized. Based on these information, the effect of hydraulic pressure on the wave propagation characteristics was investigated and furthermore, the optimal component of elastic wave for AE during hydroproof test of the motor case was successfully determined.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2000.04a
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• pp.23-23
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• 2000

고체 추진기관의 연소관은 높은 열과 압력 상태에서 작동하며, 따라서 연소관이 임무 수행중 구조적 건전성을 유지할 수 있는가를 실험적, 해석적 방법 등을 통하여 확인할 필요가 있다. 일반적으로 이론적 해석을 통해 엄밀해를 얻거나 수치 해석적 방법을 사용하여 근사적 해를 구하고, 실험결과와 비교함으로써 연소관의 구조적 건전성을 평가한다.

• Journal of the Korean Society for Nondestructive Testing
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• v.23 no.5
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• pp.488-496
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• 2003

To establish nondestructive test method for rocket motor assembly with rubber and aerospace composite materials, practicable quality control acoustic emission test method is presented. Structural analysis for motor assembly is performed by ABAQUS code and analysis output result is confirmed by strain gage and AE data. Various specimens were tested and analyzed using strain gage and acoustic emission data. The hit rate of acoustic emission was closely related with case/rubber debonding. This report also describes practicable acoustic emission nondestructive method for evaluating motor case assembly quality assurance in the industrial field.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.429-432
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• 2009

The deformation and burst pressure of composite motor case highly depends on fiber material properties. Therefore, measuring exact fiber material properties is a priority item to develop a advanced composite motor case. However, the fiber material properties in composite motor case is very sensitive on the various processing variables (equipment, operator and environmental condition etc..)and size effect, so the fiber material properties can't be measured exactly from the existing specimen test method. This paper suggests a newly developed test method, hoop ring test, that is capable of pressure testing with ring specimens extracted from real composite motor case. The results of hoop ring test showed excellent agreement with measured fiber material properties from hydro-burst test with full scale composite motor cases.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.10a
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• pp.278-281
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• 2004

The purpose of this paper is to show a reliable analytical method to predict the deflections of F/W Composite Motor Case. Structural analysis and testing of a Carbon/Epoxy Composites Motor Case for Pressure Loadings were performed. This paper presents the development of 3-D layered axi-symmetric solid element for finite element analysis. Finite element analyses were preformed considering fiber angle variation in longitudinal and thickness direction by ANSYS. The analytical results agree well with experimental results.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.6
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• pp.29-37
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• 2016

This paper proposes a shape optimization of the metal boss for a composite motor case using finite element analysis. For the structural safety and the weight reduction of the composite motor case, under the internal pressure, the fiber stress in the dome area and the tightening bolt stress are constrained and the boss weight is set to objective function, respectively. The response surface models are constructed for the performance characteristics by using response surface method. The significance of the design variables about the performance characteristics is evaluated through the ANOVA(analysis of variance) and the goodness of fit test for the constructed model is performed through the regression analysis. The SQP(sequential quadratic programming) algorithm is used for the optimization and the proposed method is verified by performing structural analysis for the optimum shape.

• Journal of the Korean Society for Nondestructive Testing
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• v.18 no.2
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• pp.92-102
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• 1998

Prediction of failure behavior in filament-wound composite motor cases is one of the important issues for their reliable application. Acoustic emission during hydroproof testing of the cases is used to solve this problem. Based on the acoustic emission behavior, failure sites can be located successfully. The identification of failure modes is also possible using the distribution of acoustic emission amplitude. Due to the limitation in the number of samples, it is not possible to predict the final burst pressure of motor cases and the effect of impact damage on the final burst pressure.

• Journal of the Korean Society of Propulsion Engineers
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• v.4 no.3
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• pp.64-73
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• 2000

The joint parts was composed of inner AL(aluminum) ring, FRP wedge and motor case which was manufactured by filament wound method. Where the motor case consists of helical and hoop layer. The finite element analysis was performed for the design variable of joint parts to improve the performance of motor case. Where the adhesive layer was modeled to elasto-perfect plastic material and the contact condition of AL ring and wedge was modeled by using the contact surface element of ABAQUS. And the sliding distance of AL ring and the hoop strain of composite case were compared to hydro-static test results to verify the accuracy of analysis results. When wedge and AL ring was perfect bonding, though the hoop strain of joint part was reduced, the maximum shear stress was occurred at the adhesive layer. Thus the adhesive layer had failed due to the high shear stress before the failure was occurred at the case. And as another design method, when wedge and AL ring was contact condition, the shear stress on adhesive layer was decreased. But the hoop stress of joint part increased due to the sliding behavior of AL ring. Finally, the fail was occurred at the composite case of joint part. The improved joint method reinforced by hoop layer to the joint parts under contact condition for wedge and Al. ring reduced the joint part's hoop strain by constraint the sliding behavior of AL ring.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.393-399
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• 2011

A defect analysis program of the composite motor case was developed to apply the ultrasonic signal processing method on basis of the ultrasonic pulse-echo method and the defects of FRP delamination and FRP/Rubber disbond in the composite motor case could be quantitatively measured. The defects detected in the composite motor case were in agreement with the results measured with the computed tomography and video microscope. This paper was described about the development process of the defect analysis program to convert the ultrasonic test data into the C-Scan image.