• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.9
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• pp.3135-3140
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• 2010

A 5 kWh composite flywheel rotor was designed and manufactured, and its spin test was performed to monitor strain distribution and burst speed. Strain distribution in radial and circumferential directions of the rotor were measured using a wireless telemetry system based on bluetooth technology for real-time strain measurement. The strains was compared with pre-calculated design values to verify the initial rotor design. We noticed the rotor failed at 19,499 rpm in the spin test, 11 % lower than the predicted burst speed of 22,000 rpm. Failure occurred at the hub which connects the shaft and the composite rotor. The performance of the composite rotor was confirmed in a general sense, and the danger of unexpected failure of composite rotor during high-speed spinning was also demonstrated in this paper. Special attention should be paid to not only composite rotor but also hub when designing a flywheel energy storage system. The telemetry system needs to be further developed, especially enduring the high centrifugal forces, and can be used in a real time monitoring system for the flywheel energy storage system.

• Composites Research
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• v.18 no.1
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• pp.45-54
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• 2005

The delamination in the filament-wound composite flywheel rotor often lowers the performance of the flywheel energy storage system. A conventional ring type hub usually causes tensile stresses on the inner surface of the composite rotor, resulting in lowering the maximum rotational speed of the rotor. In this work, the stress and strain distributions within a hybrid composite rotor were derived from the two-dimensional governing equation with the specified boundary conditions, and an optimum pressure at the inner surface of the rotor was proposed to minimize the strength ratio and maximize the storage energy. A split type hub was introduced to apply the calculated optimum pressure at the inner surface, and a spin test was performed up to 40,000 rpm to demonstrate the performance of the split type hub with radial and circumferential strains measured using a wireless telemetry system. From the analysis and the test, it was found that the split type hub successfully generates a compressive pressure on the inner surface of the rotor, which can enhance the performance of the composite rotor by lowering the strength ratio within the rotor.

• Aerospace Engineering and Technology
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• v.3 no.2
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• pp.217-228
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• 2004

This paper presents the rotating test techniques and the results of the roating test of the small-scaled hingeless rotor system with composite paddle blades in hover and forward flight conditions. The small-scaled rotor system was designed using froude-scaled properties of full scale rotor system. Metal flexures and composite flexures were made as hub flexures by the same dynamic properties of rotor system. The rotating tests of hingeless rotor system installed in GSRTS at KARI were carried out to get lead-lag damping ratios and aerodynamic loads of the hingeless rotor system. MBA(Moving Block Analysis) technique was used for the estimation of lead-lag damping ratio. 6-components balance was installed between hub and main shaft and straingauges on blades were instrumented for the measurements of aerodynamic loads of rotor system. Tests were performed on the ground and in the wind tunnel according to the test conditions of hover and forward flight, respectively.

• Aerospace Engineering and Technology
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• v.4 no.1
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• pp.9-17
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• 2005

The aeroelastic stability enhancement of composite hingeless rotor system through the structural damping increase has been investigated. In order to increase structural damping of the rotor system, constrained layer damping (CLD) treatment is applied to the composite flexures. Modal analysis of composite flexures with attached viscoelastic and constraining layers are performed using MSC/NASTRAN, and the effectiveness of CLD treatments are validated through modal test. The composite flexures with CLD are applied to a hingeless rotor system. The rotor system is tested in hovering condition and it is shown that in-plane damping is increased by means of CLD treatments.

• Journal of Aerospace System Engineering
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• v.14 no.spc
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• pp.22-30
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• 2020

Composite rotor blades for rotorcraft have an intrinsic vulnerability to foreign object impact from its inherent structural characteristics of insufficient strength in the thickness direction, which may easily lead to internal structure damage. Therefore, defects and strength reducing effects caused by foreign object impact should be considered in fatigue evaluation of composite blades. For this purpose, the flaw tolerant safe-life and fail-safe concepts were adopted in fatigue evaluation since 1980s, and recently those concepts have been replaced by the damage tolerance concept. In this paper, the relevant standards for fatigue evaluation are analyzed focusing on fiber reinforced composite rotor blades used in rotorcraft. In addition, fatigue evaluation procedure of composite blades considering impact damages is proposed by reviewing the practices implemented through domestic development projects.

• Composites Research
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• v.32 no.4
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• pp.191-198
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• 2019

The basic mechanical properties of helicopter rotor blade are important parameters for the analysis of helicopter performance. However, it is difficult to estimate these properties because the most of rotor blades consist of various materials such as composite materials and metals, etc. In this paper, the bending/torsional stiffness for composite rotor blade of unmanned helicopter were evaluated through experimental and analytical studies. In finite element analysis, the bending/torsional stiffness were evaluated through the relationship of load-displacement and element stiffness matrix. The evaluated stiffness from the measured strains and displacements in bending and torsional test agreed well with the derived results of FEA.

• Composites Research
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• v.19 no.6
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• pp.8-15
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• 2006

In this study, computational rotor dynamic analyses of a composite roller used for large LCD panel manufacturing process have been conducted. The present computational method is based on the general finite element method with rotating gyroscopic effects of rotor systems. General purpose commercial finite element code, SAMCEF which has special rotordynamics analysis module is applied. For the purpose of numerical verification, comparison study for a benchmark dual rotor model with support bearings is also presented. Detailed finite element models for composite roller with optimized lamination angles are constructed and analyzed considering gravity effect in order to investigate vibration characteristics in actual operation environment. As results of the present study, rotor stability diagrams and mass unbalance responses are presented for different rotating conditions.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.49 no.7
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• pp.539-547
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• 2021

Helicopter rotor blade is required to be designed by considering the interacting effects among aerodynamics, flexibility, and controllability. The reverse design allows the structural components to have common characteristics by using the configuration numerics and experimental results. This paper aims to design the composite rotor blade which will feature common characteristics with that of BO-105. The present engineering design procedure is done by dividing the rotor blade into a few sections and composite laminates across the cross section. For each section, variational asymptotic beam sectional analysis (VABS) program is used to evaluate its flapwise, lagwise, and torsion stiffnesses to have discrepancy smaller than certain tolerance. Finally, CAMRAD II is used to predict the stress acting on the rotor blade during the specific flight condition and to check whether the present deign is structurally valid.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.4
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• pp.275-283
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• 2013

In this paper, the structural optimum design method of composite rotor blade cross-section was investigated with the genetic algorithm. An auto-mesh generation program was developed for iterative calculations of optimum design, and stresses in the blade cross-section were analyzed by VABS (variational asymptotic beam sectional analysis) program. Minimum mass of rotor blade was defined as an object function, and stress failure index, center mass and blade minimum mass per unit length were chosen as constraints. Finally, design parameters such as the thickness and layup angles of a skin, and the thickness, position and width of a torsion box were determined through the structural optimum design method of composite rotor blade cross-section presented in this paper.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.12
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• pp.1599-1606
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• 2011

It is possible to study the load characteristics of full-scale hingeless rotor with the changing of physical smallscaled configurations such as rectangular and paddle blades, and metal and composite hubs. In this study, a static test, and a ground and wind-tunnel test were carried out using small-scale rotor models. The static test was carried out to confirm structural stiffness, characteristics of inertia, natural frequency, and damping ratio of rotors, and the ground and wind-tunnel test was carried out to confirm the stability and aerodynamic characteristics under hovering and forward flight conditions. According to the test results, the vertical load in the case of a combination of a small composite hub with paddle blades was higher than that in the case of a metal hub with paddle blades at same condition. Further, it was confirmed that the restraint of the combination of composite hub can be more flexible than the metal hub for the motion of paddle blades.