• Title/Summary/Keyword: 복합재료 압력용기

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Natural Aging Effect on the Fiber Tensile Strength of Carbon Epoxy Pressure Vessel (자연 노화에 따른 카본 에폭시 압력용기의 섬유 인장 강도 변화)

  • Hwang, Tae-Kyung;Park, Jae-Byum;Kim, Hyoung-Geun;Doh, Young-Dae
    • Composites Research
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    • v.20 no.2
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    • pp.1-9
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    • 2007
  • To evaluate and investigate the aging characteristics and the structural service lifetime of the CFV(carbon fiber pressure vessel), natural aging tests were carried out using the CFVs, which had been placed and aged at outdoor and indoor laboratories for 10 and 15 years, respectively. To obtain the probabilistic characteristics of ageing characteristics in aged CFVs, inner pressure loading test was conducted with ring specimens taken from aged CFVs. And, to observe the interface morphology of aged CFVs, the micro-photographs were taken by SEM microscope and the fractured interfaces between the carbon fiber and the matrix resin were scrutinized. Based on the Weibull parameters of the tensile failure strain of aged CFVs, the degradation of the 10 and the 15 year aged CFV occur by 19% and 23%, respectively, and the effect of the placement, whether being placed inside the laboratory or not, is not so significant. However, the outer layer protection, such as painting, is found very advantageous to prevent CFV from aging.

Acoustic Emission Source Location in Filament Wound CFRP Pressure Vessel (필라멘트 와인딩으로 저작된 복합재 압력용기에서 탄성파 발생원의 위치표정)

  • Kim, Jeong-Kon;Won, Yong-Gu;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.439-444
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    • 2003
  • Acoustic emission(AE) ran be very effectively applied to locate the damaged area in large structures by detecting the elastic waves generated during the damage process within solids. Source location in the composite structures has been, however, extremely difficult due to the acoustic anisotropy with the velocity dependence on fiber orientations. In this study, it has been shown that a newly proposed method for 2-D source location of anisotropic structures is practically applicable to the real structure. The method employes wave velocities obtained with different velocities from $0^{\circ}\;to\;90^{\circ}$ for a filament wound composite pressure vessel under the air-filled and the water-filled conditions.

A study on the variation of in-plane and out-of-plane properties of T800 carbon/epoxy composites according to the forming pressure (성형 압력에 따른 T800 탄소섬유/에폭시 복합재료의 평면 내.외 물성 변화에 대한 연구)

  • Park, Myong-Gil;Cho, Sung-Kyum;Chang, Seung-Hwan
    • Composites Research
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    • v.23 no.6
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    • pp.61-66
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    • 2010
  • In this paper, the variation of mechanical properties of T800 carbon/epoxy composites according to the forming pressure, which was referred to previous studies on a filament winding process, were investigated. The specimens of all the tests were fabricated by an autoclave de-gassing molding process controlling forming pressure (absolute pressures of 0.1MPa, 0.3MPa, 0.7MPa including vacuum) and water jet cutting after fabricating composite laminates. Various tensile tests were performed for in-plane properties and interlaminar properties were also measured by using Iosipescu test jig. Fiber volume fraction was measured to correlate the property variation and the forming pressure. This properties are expected to be utilized in the design of Type III pressure vessel for hydrogen vehicles which uses the same carbon fiber (T800 carbon fiber) for the filament winding process.

Analysis of Acoustic Emission Signal for Vehicle CNG Tank Using Wideband Transducer (광대역 탐촉자를 이용한 자동차용 CNG 탱크의 음향방출 신호 분석)

  • Jee, Hyun-Sup;Lee, Jong-O;Ju, No-Hoe;So, Cheal-Ho;Lee, Jong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.1-6
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    • 2012
  • This study is damage evaluation for CNG fuel tank during the burst test through the analysis of acoustic emission signals. Kaiser effect until the pressure 420 bar appears, but More than 420 bar by the creep effect appears significantly damaged vessels, and 480 bar pressure, the Kaiser effect of the rising phase was missing. Resonant transducer at 540 bar than 480 bar decreased activity such as energy and count Continually, but increased wideband transducer. In addition, through the rise time or frequency analysis of composite pressure vessels in order to observe the damage mechanisms wideband transducer is more effective than resonant transducer.

Finite Element Analysis for Performance Evaluation of Type III Hydrogen Pressure Vessel for the Clean Tech Fuel Cell Vehicles (친환경 연료전지 자동차용 Type III 수소 압력용기의 구조성능 평가를 위한 유한 요소 해석)

  • Son, Dae-Sung;Chang, Seung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.9
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    • pp.938-945
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    • 2012
  • To design and estimate material failures of Type III pressure vessels, which have excellent stability and performance, various modeling techniques have been introduced. This paper provided a hybrid modeling technique composed of ply-based modeling for a cylinder part and laminate-base modeling technique for a dome part for enhancing modeling efficiency. The ply-based modeling technique provided accurate ply stresses directly for predicting material failure, on the other hand, additional manipulations in stress calculations, which may cause some errors, were needed for the case of the laminate-based modeling technique. The ply stresses in fiber, transverse and in-plane shear directions were compared with the corresponding material strengths to predict material failure.

A Study on the Applications of the ACM(Area Capacity Method) for the Carbon-Fiber Composit Cylinder according to the Flaw Depth (복합재 용기의 손상에 따른 ACM기법 적용 연구)

  • Jang, Kap Man;Yim, Sang Sik;Kim, Young Gyu;Kim, Jeong Hwan
    • Journal of the Korean Institute of Gas
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    • v.23 no.5
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    • pp.1-7
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    • 2019
  • Although the rupture pressure is evaluated from remaining strength when a flaw is defected to cylinder surface, but the rupture pressure can be not easy to estimate for the composite cylinders. In this study, the area capacity method is developed for the type-3 cylinders that is based on the result applied area capacity method of type-1 cylinders. And the reliability is validated by bursting test with artificial flaw at the cylinder surface. The predicted data of area capacity method and experimental results have very similar tendency. This method and results will be a very important records in field of rupture pressure estimations.

The Analyses about Axisymmetric Deformation of a thin pressure vessel by orthotropic composites (Orthotropic 복합재료로 만든 두께가 얇은 압력용기의 변형에 관한 연구)

  • 김형원;최용규
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.156-159
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    • 2003
  • The analytic solution of displacements of thin cylindrical pressure vessel made by carbon fiber T700/Epoxy was obtained using equilibrium equations of orthogonal curvilinear coordinate system. Equilibrium equations with the assumed displacement field were derived from a reasonable description of the behavior of thin elastic shells using principle of virtual work. Some analyses of the theoretical solution are presented and compared with the results of hydraulic tests of the pressure vessel.

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Experimental Study on the Structural Integrity of Type IV Hydrogen Pressure Vessels Experienced Impact Loadings (충격 하중 조건에서의 Type IV 수소 압력용기 구조건전성 분석)

  • Han, Min-Gu;Jung, Kyung-Chae;Chang, Seung-Hwan
    • Composites Research
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    • v.29 no.2
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    • pp.60-65
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    • 2016
  • In this paper, finite element analysis and real time monitoring experimental work using FBG sensor were carried out for analyzing structural integrity of a Type IV hydrogen pressure vessel under impact loading condition. By using finite element analysis with the ply based modeling technique, sensor insertion points and pressure condition were suggested. Tensile test with an angle ply specimen was conducted for getting the reliability of FBG sensor insertion method. After fabricating the vessel, total five times pressurization fatigue tests were conducted (Non-impact pressurization: 1, After impact pressurization: 4). Experimental results revealed that filling cycle time was gradually increased and filling gradient was decreased when the vessel experienced impact.

Design and Structural Analysis of Type 4 Composite Pressure Vessel Fitted in Spare Tire Well (스패어 타이어 웰 부에 설치되는 Type 4 복합재료 압력용기 설계 및 구조해석)

  • LIM, TAE-HOON;BYUN, JONG-IK;CHO, MIN-SIK;KIM, HAN-SANG
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.6
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    • pp.570-577
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    • 2018
  • Composite pressure vessels made through filament winding are widely used in various fields. Numerous studies regarding composite pressure vessels have been conducted in the automotive industry to improve the space efficiency of trunks as well as the fuel efficiency. Compared with steel liquefied petroleum gas (LPG) vessels used in the conventional LPG vehicles, the use of type 4 composite pressure vessels has advantages in terms of reduction of the weight of vehicles. This study focused on development of type 4 composite pressure vessels that can be installed in the spare tire well. Those type 4 composite pressure vessels are designed with torispherical dome shapes instead of geodecis dome shapes because of the space limitation. To reduce deformation due to the stresses in the axial direction of the vessels, thereby securing the safety of the container, the reinforcing bar concept was applied. A structural analysis software, ABAQUS, confirmed the effect of the reinforcing bar on the axial deformation through the type 4 composite pressure vessel. As a result, the final winding angle of the composite layer was analyzed by applying $26^{\circ}/28^{\circ}/26^{\circ}/28^{\circ}/26^{\circ}/88^{\circ}$ The tensile stress was 939.2 MPa and the compressive stress was 249.3 MPa.

Development of the High Pressure Hydrogen Gas Cylinder(Type4) for Fuel Cell Vehicle;Design Qualification Tests (연료전지 차량용 고압기체수소 저장용기(Type4)개발;설계검증시험)

  • Yoo, Gye-Hyoung;Ju, Yong-Sun;Heo, Seok-Bong;Jeon, Sang-Jin;Kim, Jong-Lyul;Lee, Jong-Hee
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.193-196
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    • 2007
  • We developed and tested the high pressure hydrogen gas cylinder(type4) for fuel cell vehicle. The working pressure is 350bar. We conducted material tests, production tests and design qualification tests on the developed cylinders according to modified NGV2-2000(hydrogen). The high pressure hydrogen gas cylinder met all the design qualification requirements of ANSI/CSA NGV2-2000 and acquired NGV2 certification from independent inspection agency.

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