• Title/Summary/Keyword: 복합재료 스프링

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Analysis and Simulation of Ultrasonic Wave Propagation and Scattering in Unidirectional Fiber Composites (단일방향 섬유 복합재료 내의 초음파 전파 및 산란 현상의 해석과 시뮬레이션)

  • Lee, Choon-Jae;Yim, Hyun-June
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.3
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    • pp.269-276
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    • 2001
  • Ultrasonic testing of composite materials is much more difficult than that of isotropic materials, because of the beam skew phenomenon caused by their elastic anisotropy. An established analytical method exists for elastic wave propagation in anisotropic media as a result of previous research efforts. Yet, due to the complexity of the analytical method, solution of real problems must resort to the numerical method. In this work, analytical solutions have first been obtained for the wavefield due to a point source in a unidirectional fiber-reinforced composite, which may be modeled as transversely isotropic. Then, the corresponding numerical solutions have been obtained using the mass-spring lattice model(MSLM). The two solutions have agreed well with each other. Other problems such as reflection from free boundaries and scattering from cracks have also been solved numerically, and the results have been investigated from the viewpoint of wave mechanics. The numerical model whose validity has been confirmed by this work will be of great use in simulating ultrasonic testing of composite materials.

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A Development of Small-diameter Composite Helical Spring Structure for Reinforcement of Fiber Splice (광섬유 융착 부위 중접용 미소 직경 복합재료 스프링 구조물 개발)

  • 윤영기;정승환;이우일;이병호;윤희석
    • Composites Research
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    • v.16 no.2
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    • pp.26-32
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    • 2003
  • Optical fibers, for splice, are stripped of their plastic coatings with a plastic stripper and cut off at the end. Therefore, stripped fibers often receive accidental damages and sustain small flaws or cracks. As a result, the breaking strength of a fiber splice made under normal conditions is reduced to about 0.4∼1 ㎏ on the average, nearly one-tenth of the fiber's strength. This makes it necessary to reinforce the splice. One of the most practical and reliable methods for optical fiber splicing is fusion splicing, comprising the steps of tripping the plastic coatings from the two fiber ends to be splice, placing the two bare fiber ends in an end-to-end position, and of fusion splicing, such as are fusion. Generally, steel bar (SB) sleeve is used to reinforce this fusion-splicing region. However, this type of sleeve has a critical defect to keep optical lose after bent by a sudden load. New type of composite spring (CS) sleeve is developed to make up for the weak points in the SB sleeve. This sleeve has an effect on restoration to the original state after eliminating the bending load. The optical spectrum analyzes results show the availability of reinforcement for the fusion splicing optical fiber using small diameter composite springs under the various loading conditions.

Prediction of Spring Rate and Initial Failure Load due to Material Properties of Composite Leaf Spring (복합재 판스프링의 재료특성에 따른 스프링 강성변화와 초기 파단하중 예측)

  • Oh, Sung Ha;Choi, Bok Lok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1345-1350
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    • 2014
  • This paper presented analysis methods for adapting E-glass fiber/epoxy composite (GFRP) materials to an automotive leaf spring. It focused on the static behaviors of the leaf spring due to the material composition and its fiber orientation. The material properties of the GFRP composite were directly measured based on the ASTM standard test. A reverse implementation was performed to obtain the complete set of in-situ fiber and matrix properties from the ply test results. Next, the spring rates of the composite leaf spring were examined according to the variation of material parameters such as the fiber angles and resin contents of the composite material. Finally, progressive failure analysis was conducted to identify the initial failure load by means of an elastic stress analysis and specific damage criteria. As a result, it was found that damage first occurred along the edge of the leaf spring owing to the shear stresses.

On the specifications for spring steels (스프링강의 국제규격화 추세에 대하여)

  • 염영하;신동면
    • Journal of the korean Society of Automotive Engineers
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    • v.4 no.3
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    • pp.18-23
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    • 1982
  • 최근 자동차의 고속경향화 추세는 많은 진전을 보고 있으며 또 앞으로도 많은 연구와 노력이 경주되어야 하리라고 본다. 그 가운데 하나로 스프링의 경량화는 대략 다음과 같은 3방향에서 연구되고 있다. 1) 복합재료, 즉 GFRP(carbon fiber reinforced plastics), 나아가서는 BFRP(born fiber reinforced plastics)의 탄선과 경량성을 이용한 스프링. 2) 형상, 즉 구조적인 면에서 스프링소재를 후판으로 사용함으로서, 다매물에서 단매 또는 소수 매의 거물곡선 스피링(parabolic taper spring)으로의 변진. 3) 고응력 사용, 즉 종래의 스프링량보다 높은 탄성을 가진 재료로써 스프링 응력을 톺게 사용할 수 있는 강종의 개발 등이다. 특히 3)의 탄성한을 \ulcorner이는 문제는 2)의 후재화와 더불어 열처리성, 가공성 등이 문제가 되어 이에 따라 신강종으로서의 변천을 강요하게 된다. 그러므로 국제경쟁력을 강화하기 위하여 각국 들이 활발하게 연구 및 개발을 추진하고 있는 현상이다. 우리나라의 경우 현재 제작기술은 어느 정동 많이 축적되고 있으나, 아직 R&D면에서는 점진적으로 추진되고 있다. 이와 같은 실정에서 자동차산업의 국제화와 더불어 종래 사용된 스프링강재의 재검토가 우리나라에서도 긴급히 필 요하게 되었따. 그 예로서 KS SPS5(JIS SUP9)의 강종이 종래 일본에서 자동차용스프링의 대 종을 이루고 있던것이 최근에는 SUP9A로 전환되고 있다. 이것은 SUP9A는 SUP9보다 기계적 성질이 우수하며, 또한 자동차분야의 세계제일위인 미국의 SAE5160재와 일지되고 있다. 그러므로 국제화 경향과 더불어 SUP9종은 SUP9A로 전환되고 있으므로서 우리 나라의 경우에도 자동차 스프링의 수출용은물론이고, 국내용에도 SUP9A에 해당하는 규격이 제정되고, 또한 빠른 전환이 필요하다고 본다. 이와 같은 국제적인 추세는 SUP6을 SUP7H종으로 더욱 향상된 것이 실용 화되고 있다. 아래에서 이에 대한 기계적 특성을 중심으로 검토키로 한다.

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Thermal Deformation Analysis of L-shaped Composite During Cure Process by Viscoelastic Model (점탄성을 고려한 L-형상 복합재료 성형시 열변형 해석)

  • Seong, Dong-Yun;Kim, Wie-Dae
    • Composites Research
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    • v.33 no.4
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    • pp.220-227
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    • 2020
  • When curing the composite, the fibers have little thermal deformation, but the resin changes its properties with time and temperature, which leads to residual stress in the product. Residual stress is caused by the difference in the coefficient of thermal expansion of the fibers and resin during the curing process and the chemical shrinkage of the resin. This difference causes thermal deformation such as spring-in and warpage. Thermal deformation of composite structure is important issue on quality of product, and it should be considered in manufacturing process. In this study, a subroutine was developed to predict thermal deformation by applying 3-D viscoelastic model. The finite element analysis was verified by comparing the results of the plate analysis of the 2-D viscoelastic model. Spring-in of L-shaped structure was predicted and analyzed by applying the 3-D viscoelastic model.

Thermal Deformation of Carbon Fiber Reinforced Composite by Cure Shrinkage (탄소섬유강화 복합재료 성형시 화학수축에 의한 변형연구)

  • Choi, Eun-Seong;Kim, Wie-Dae
    • Composites Research
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    • v.31 no.6
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    • pp.404-411
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    • 2018
  • As the autoclave process progresses in a given cure cycle, residual stress in the composite product is induced by cure shrinkage of the resin. As a result, It generates the thermal deformation such as spring-in and warpage, and the inaccuracy of the final product increases. It is important to predict thermal deformation in aerospace parts which require precise fabrication. The research has been done on predicting and grasping curing process of composite material. In this study, the cure mechanism of composite materials according to the process is predicted through finite element analysis, and the effect of cure shrinkage on thermal deformation generated by the process is analyzed.

Optimal Design of FRP Taper Spring Using Response Surface Analysis (반응표면 분석법을 이용한 FRP 테이퍼 판 스프링의 최적설계)

  • 오상진;이윤기;윤희석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.676-679
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    • 1997
  • The present paper is concerned with the optimal deslgn that the static spring rate of the fiber-reinforcement composite spring is fitted to that of the steel leaf spring. The thickness and w~dth of springs were selected as deslgn variables. And object functions of the regression model were obtained through the analysis with a common analytic program. After regression coefficients were calculated to get functions of the regression model, optimal solutions were calculated with DOT. E-GlassIEpoxy and CarbonIEpoxy were used as fiber reinforcement materials in the design, which were compared and analyzed with the steel leaf spring. It was found that the static spring rate of the optimal model was almost similar to that of the existing spring.

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Behavior of a Shape Memory Alloy Actuator with Composite Strip and Spring (복합재료 스트립과 스프링을 갖는 형상기억합금 작동기의 거동)

  • Heo, Seok;Hwang, Do-Yeon;Choi, Jae-Won;Park, Hoon-Cheol;Goo, Nam-Seo
    • Composites Research
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    • v.22 no.2
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    • pp.37-42
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    • 2009
  • This paper presents an experimental approach to design a bending-type actuator by using a shape memory alloy wire (SMA), composite strip, and spring. The SMA wire is attached to two edges of the bent strip to apply pre-stress to the SMA wire. The spring is used to provide recovery force right after actuation of the SMA wire. To investigate thermo-mechanical characteristics of the SMA wire, a series of DSC tests have been conducted and tensile tests under various levels of pre-stress and input power have been performed. Based on the measured properties of the SMA wire, bending-type actuators are designed and tested for different combination of strip, number of springs, and input power. It has been found that a bending-type actuator with a proper combination shows fast actuation performance and low power consumption.