• Title/Summary/Keyword: 복합재료판

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Structural Analysis and Light-Weight Design of Aircraft Floats with Laminated Composites (복합재 적층판을 이용한 경항공기 플로트 구조해석 및 경량화)

  • Choi, Youn-Gyu;Kim, Sung-Jun;Shin, Eui-Sup
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.65-71
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    • 2012
  • In order to improve the structural safety and light-weight design of aircraft floats, natural frequency and static stress analysis are performed under water and ground landing conditions. A finite element mesh based on the design configuration of light aircraft floats is modeled, and simplified water and ground landing loads are applied to this model. The natural frequency and stress analysis of aluminum-alloy floats are carried out first. Then, the structural performance of the floats is re-analyzed in the case of laminated composites, and the numerical results are compared each other. It is concluded that, by tailoring the laminated composites with respect to stacking sequence and ply thickness, the structural safety of the light-weight floats can be improved.

An Analytical Study on the Buckling of Orthotropic Plates and Local Buckling of Compression Members (직교이방성 판의 좌굴 및 압축재의 국부좌굴에 대한 해석적 연구)

  • Choi, Jin-Woo;Lee, Kang-Yeon;Park, Jung-Hwan;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.1
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    • pp.21-28
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    • 2012
  • In this paper, we present the analytical study results pertaining to the buckling of the orthotropic plates and local buckling of structural compression members composed of orthotropic plate components. Fiber reinforced polymeric plastic (FRP) materials, have many advantages over conventional structural materials such as steel and concrete. The advantages of the FRP materials are high specific strength and stiffness, high corrosion resistance, right weight, etc. Among the various manufacturing methods, pultrusion process is one of the best choices for the mass production of structural plastic members. Since the major reinforcing fibers are placed along the axial direction of the member, this material is usually considered as an orthotropic (tranversely isotropic, more specifically) material. However, pultruded fiber reinforced plastic structural members have low modulus of elasticity and are composed of orthotropic thin plate components the members are prone to buckle. Therefore, stability is an important issue in the design of the pultruded FRP structural members. In this paper, the buckling of orthotropic plates and the local buckling of pultruded FRP structural members are investigated by following the previous research results and the local buckling strength of the member produced in the domestic manufacturer is found.

Solution to Elasticity Problems of Structural Elements of Composite Materials (복합재료 구조 요소의 탄성문제에 대한 해)

  • Afsar, A.M.;Huq, N.M.L.;Mirza, F.A.;Song, J.I.
    • Composites Research
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    • v.23 no.3
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    • pp.19-30
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    • 2010
  • The present study describes a method for analytical solution to elastic field in structural elements of general symmetric laminated composite materials. The two dimensional plane stress elasticity problems under mixed boundary conditions are reduced to the solution of a single fourth order partial differential equation, expressed in terms of a single unknown function, called displacement potential function. In addition, all the components of stress and displacement are expressed in terms of the same displacement potential function, which makes the method suitable for any boundary conditions. The method is applied to obtain analytical solutions to two particular problems of structural elements consisting of an angle-ply laminate and a cross-ply laminate, respectively. Some numerical results are presented for both the problems with reference to the glass/epoxy composite. The results are highly accurate and reliable as all the boundary conditions including those in the critical regions of supports and loads are satisfied exactly. This verifies the method as a simple and reliable one as well as capable to obtain exact analytical solution to elastic field in structural elements of composite materials under mixed and any other boundary conditions.

Free Vibration Analysis of Orthotropic Triangular Plates with Simplified Series Function (단순급수함수를 이용한 직교이방성 복합재료 삼각판의 자유진동해석)

  • 이영신;정대근;나문수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.5
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    • pp.849-863
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    • 1992
  • A very simple and computationally efficient numerical method is developed for the free vibration of isotropic and orthotropic composite triangular plates. A set of two-dimensional simple series functions is used as an admissible displacement functions in the Rayleigh-Ritz method to obtain the natural frequencies, nodal patterns and mode shapes for the plates. From the prescribed starting function satisfying only the geometric boundary conditions, the higher terms in the series functions are constructed with adding order of polynominal. Natural frequencies, nodal patterns and mode shapes are obtained for right triangular plates with three different support conditions. The obtained numerical results are presented, and the isotropic and some orthotropic cases are verified with other numerical methods in the liternature.

A Study on PVD coating technology for Metallic Bipolar Plate Forming Mold (연료전지용 금속분리판 성형 금형 장수명화 코팅 기술 연구)

  • Kim, Eun-Yeong;Jeon, Yu-Taek
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.166-166
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    • 2011
  • 연료전지 핵심 부품 가운데 하나인 분리판(Bipolar plate)는 막전극체(MEA), 기체확산층(GDL)과 함께 발생한 전류의 수집 및 전달, 반응 가스의 수송, 반응/생성물의 수송 및 제거, 반응열 제거 등을 위한 냉각수 전달 등의 다양한 역할을 담당한다. 이러한 역할을 위하여 분리판은 우수한 전기전도성, 열전도성, 화학적 안정성이 요구되어 진다. 기존의 연료전지용 분리판은 흑연계 소재 및 수지와 흑연을 혼합한 복합 흑연 재료를 통해 제조하여 요구 되어지는 물성을 만족시켜 왔으나 흑연계 분리판의 경우 강도 및 가스 밀폐성 측면에서 낮은 특성을 보이며 특히 고가의 제조 공정 비용과 낮은 양산성으로 인하여 자동차 연료전지 상용화에 수많은 해결 과제를 안고 있었다. 흑연계 분리판의 이러한 문제점을 대체하기 위한 연구로 최근 금속계 분리판의 적용 및 개발이 활발하게 진행되고 있다. 특히 금속계 분리판은 양산 제조 공정이 적용 가능하여 대량생산이 가능하며 자동차 연료전지 스택의 경량화 및 박판화가 가능하다는 장점을 가지고 있다. 그러나, 박판의 스테인리스강을 소재로 적용한 금속분리판의 양산을 위하여 반드시 선행되어야 할 연구가 바로 금형 코팅 연구이다. 일반 자동차 생산 금형을 평균 약 50만타로 예측한다면 연료전지 금속계 분리판 성형 금형의 현재 수명은 약 10만타로 추정 가능하다. 이러한 원인은 고하중의 프레스 사용과 정밀 금형으로 인한 극한 공정 조건으로 야기된 결과이며 문제 해결을 위하여 성형 금형에 PVD 코팅 적용 연구를 진행하였다. 성형 금형의 PVD 코팅 적용을 통하여 금형 교체 주기 감소를 통한 생산 원가 절감 및 이형성 개선을 통한 성형성 확보를 목표로 본 연구를 진행하였다.

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Study on the Characteristics of Wavelet Decomposed Details of Low-Velocity Impact Induced AE Signals in Composite Laminaes (저속충격에 의해 발생한 복합적층판 음향방출신호의 웨이블릿 분해 특성에 관한 연구)

  • Bang, Hyung-Joon;Kim, Chun-Gon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.308-315
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    • 2009
  • Because the attenuation of AE signal in composite materials is relatively higher than that of metallic materials, it is required to develop a damage assessment technique less affected by the attenuation property of composite materials in order to use AE sensing as a damage detection method. In the signal processing procedure, it is profitable to use the leading wave that arrives first because the leading wave is less influenced by the boundary conditions. Using wavelet transform, we investigated the frequency characteristics of impact induced AE signals focused on the leading wave in advance and chose the key factors to discriminate the damaged condition quantitatively. In this research, we established a damage assessment technique using the sharing percentage of the wavelet detail components of AE signal, and conducted a low-velocity impact test on composite laminates to confirm the feasibility of the proposed signal processing method.

Prediction of Fracture Strength of Woven CFRP Laminates According to Fiber Orientation (평직 CFRP 적층복합재료의 섬유배열각도에 따른 파괴강도 예측)

  • Kang, Min-Sung;Park, Hong-Sun;Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.8
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    • pp.881-887
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    • 2012
  • CFRP composite materials have been widely used in various fields of engineering because of their excellent properties. They show high specific stiffness and specific strength compared with metallic materiasl. Woven CFRP composite materials are fabricated from carbon fibers with two orientation angles ($0^{\circ}/90^{\circ}$), which influences the mechanical properties. Therefore, woven CFRP composite materials show different types of fracture behavior according to the load direction. Therefore, the fracture behavior of these materials needs to be evaluated according to the load direction when designing structures using these materials. In this study, we evaluate the fracture strength of plain-woven CFRP composite materials according to the load direction. We performed tests for six different angles (load direction: $0^{\circ}/90^{\circ}$, $30^{\circ}/-60^{\circ}$, $+45^{\circ}/-45^{\circ}$) and estimated the fracture strength for an arbitrary fiber angle by using the modified Tan's theory and harmonic function.

Behavior for 2 Ply Rubber/Cord Laminates (2층 고무/코드 적층판의 층간거동)

  • 이윤기;임동진;윤희석;김민호;김춘휴
    • Composites Research
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    • v.16 no.4
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    • pp.1-9
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    • 2003
  • 2 ply laminated composite is regarded to simulate the interply behavior of the belt layer of the tire. It was cone with 3 dimensional FE(Finite Element) analysis to determine interply shear stress and strain. Widthwise, the shear strain was measured by the pin method. These results are compared with those of CLT(classical lamination theory) in center region and those of Kassapoglou's and Kelsey's theory in edge region. In the FE analysis. rubber is assumed as linear elastic material. and rubber/cord laminate as the orthotropic material composed of cord and rubber In the FE result, interlaminar shear stress causing the interlaminar delamination has the largest value in the edge region of the inner rubber layer. Numerical results obtained coincides with CLT well in the center region, and agrees with other theoretical result little in the edge region.

Experimental Assessment of Bolted Single Lap Joint Strength for Laminates in Advanced Composite Materials (첨단복합재료 적층판의 볼트단일접합 강도 시험적 평가)

  • Lee, Myoung Keon;Lee, Jeong Won;Yoon, Dong Hyun;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.983-989
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    • 2017
  • This paper presents the bearing strength for laminates in advanced composite materials in bolted joints. Bolted single lap joint tests were experimentally investigated with respect to stabilized and unstabilized lap joints. Stabilized bolted single lap joints refer to joints with out-of-plane rotational constraints. Unstabilized bolted single lap joints refer to joints with absence of out-of-plane deflection constraints. The bearing strength values of laminates in the bolted joint showed that the percentages of ply angle for 0, 45, -45, and 90 degrees were not affected. The bearing strength value in the unstabilized bolted joint was smaller than the bearing strength value in the stabilized bolted joint because of the influence of the out-of-plane behavior. The composite material studied in this paper is a carbon/epoxy unidirectional (UD) tape prepreg cured at $177^{\circ}C(350^{\circ}F)$. In the laminate reference system, the standard angles of 0, 45, -45, and 90 degrees were used for ply orientation within the laminate. A total of 112 bolted single lap joint tests were conducted on specimens from eight distinct laminates. The ASTM-D-5961M standards were adhered to for the stabilized and unstabilized bolted single lap joint tests.

Fiber Volume Fraction Measurement of Fiber Reinforced Plastics by Using Gamma-Ray (감마선을 이용한 복합재료의 섬유체적분율 측정)

  • Jang, J.H.;Cho, K.S.;Chang, H.K.;Park, J.H.;Lee, J.O.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.3
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    • pp.151-155
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    • 1997
  • In this research, nondestructive test using a radioisotope, $^{241}Am$ gamma-ray, was accomplished in order to evaluate the fiber volume fraction of the accumulated composite layers such as glass fiber/epoxy and carbon fiber/epoxy. Attenuation coefficients of the fiber and resin were measured respectively by NaI(T1) detector The fibers volume fraction was measured for various thickness of composite layers between 2 and 20mm. Fiber volume fraction of the composite layers were also measured for various amount of fibers. The experimental errors from nondestructive test using gamma-ray were in the range of ${\pm}1{\sim}2.5%$ in comparison with those from observation by optical microscopy. By selecting the optimum energy and activity of radioisotope, this method can provide a new means for the evaluation of the fiber volume fraction.

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