• 제목/요약/키워드: 복합용접

검색결과 161건 처리시간 0.023초

분무건조법에 의한 용사용 WC-17%Co 복합분말제조 및 HVOF(High Velocity Oxy-Fuel) 용사특성 (Fabrication of WC-17%Co Composite Powder for Thermal Spray by Spray-Drying Method and HVOF Thermal Spray Characteristics)

  • 설동욱;김병희;임영우;정민석;서동수
    • Journal of Welding and Joining
    • /
    • 제14권6호
    • /
    • pp.101-108
    • /
    • 1996
  • In this study, WC-l7wt% Co composite powder for thermal spray was fabricated by spray drying method. The agglomerated composite powder had spheroidal morphology and the particle size distribution was 20~60${\mu}{\textrm}{m}$. WC and Co were distributed homogeneously. However, the strength of the spray-dried agglomerate was low due to the pores within the agglomerate. Therefore, the spray-dried agglomerate was broken down during HVOF thermal spray and the microstructure was inhomogeneous with many pores within the coating layer. And the decomposition of WC to W and $W_{6}$ $C_{2.54}$ was accelerated. The strength and flowability of the agglomerate were greatly improved by sintering heat treatment(110$0^{\circ}C$, 1 hour, hi atmosphere), and then the coating layer showed dense and homogeneous microstructure with well-developed splats. The hardness of the coating layer was H $v_{300}$ = 1072.2.2.

  • PDF

플라즈마 용사에 의한 AlSi-Al$_2$O$_3$ 복합재료 코팅층의 미세조직 및 마찰.마모특성 (Microstructure and Tribological Characteristics of AlSi-Al$_2$O$_3$ Composite Coating Prepared by Plasma Spray)

  • 민준원;유승을;김영정;서동수
    • Journal of Welding and Joining
    • /
    • 제22권5호
    • /
    • pp.46-52
    • /
    • 2004
  • AlSi-Al$_2$O$_3$ composite layer was prepared by plasma spray on steel substrate. The composite powder for plasma spray was prepared by simple mechanical blending. The wear resistance of the composite layers and matrix aluminum alloy were performed in terms of size distribution of ceramic particles. Friction coefficients of AlSi were decreased with incorporation of $Al_2$O$_3$. The tribological properties of coated layers were affected by the size of incorporated $Al_2$O$_3$ particle. The reinforcement of $Al_2$O$_3$ particle into aluminum alloy matrix decreased the friction coefficient as well as wear loss.

접착제 접합된 자연섬유강화 복합재료의 파괴강도 특성에 미치는 섬유 방향의 영향 (Effect of Fiber Orientation on Failure Strength Properties of Natural Fiber Reinforced Composites including Adhesive Bonded Joint)

  • 윤호철
    • Journal of Welding and Joining
    • /
    • 제24권5호
    • /
    • pp.43-48
    • /
    • 2006
  • This paper is concerned with a fracture strength study of composite adhesive lap joints. The tests were carried out on specimen joints manufactured hybrid stacked composites such as the polyester and bamboo natural fiber layer. The main objective of the work was to test the fracture strength using hybrid stacked composites with a polyester and bamboo natural fiber layer. Tensile and peel strength of hybrid stacked composites are tested before appling adhesive bonding. From results, Natural fiber reinforced composites have lower tensile strength than the original polyester. and The load directional orientation and small amount and low thickness of bamboo natural fiber layer have a good effect on the tensile and peel strength of natural fiber reinforced composites. The failure strength of these materials applied adhesive bonding is also affected by fiber orientation and thickness of bamboo natural fiber layer. There for, Fiber orientation of bamboo natural fiber layer have a great effect on the tensile-shear strength of natural fiber reinforced composites including adhesive bonded joints.

결함 화상화를 통한 NAUT 특성평가 연구 (The Research on NAUT Characteristics Evaluation by Defection Image)

  • 나선영;김재열
    • Tribology and Lubricants
    • /
    • 제26권6호
    • /
    • pp.341-345
    • /
    • 2010
  • The NAUT(Non contact Air coupled Ultrasonic Testing) is one of the ultrasonic wave inspection methods. It compensates High power ultrasound Pulser Receiver, pre-amp, air probe of high sensitivity in air to generate loss energy by NAUT methods. Generally, in case of ultrasound inspection, it applies contact methods by using couplant. However it can inspect of UT without couplant by this NAUT. The ultrasound transmission reception is composed in stable condition in NAUT. It can inspect high low material or the specimen of rough part, the narrow spot, too. The spot welding is applying the inosculation of automobile component, car body, all boards. The CFRP is necessity of NDE because of the solidity changes material according to lamella tearing. Therefore it checked on realization whether and commercialization in the spot welding and CFRP inspection that the NAUT would be applied them.

세라믹 溶射皮膜의 强度向上에 관한 硏究

  • 김영식;배차헌;김영식
    • Journal of Welding and Joining
    • /
    • 제9권3호
    • /
    • pp.18-25
    • /
    • 1991
  • The purpose of this paper was to investigate the effect of deposition configuration on the mechanical properties of the flame sprayed titania ceramic coating. The sprayed deposition configuration was made in different five types with titania ceramic and Ni-base alloy on the mild steel substrate. The composite coating exhibited superior mechanical properties such as hardness, adhesive strength, thermal shock resistance and corrosion resistance, whereas the mixed coating proved to be more resistant to erosion. Especially graded coating, which consist of Ni-base alloy undercost, intermediate grade coat and titania ceramic overcost, showed excellent mechanical properties.

  • PDF

Stress Stiffening Effect를 고려한 천마 연소관의 날개 부착부위 응력해석 기법연구

  • 이방업;강문중;문순일;은일상
    • 한국군사과학기술학회지
    • /
    • 제1권1호
    • /
    • pp.189-200
    • /
    • 1998
  • 본 연구에서는 얇은 마레이징강으로 제작된 천마 연소관에 브라켓이 용접되어 비행 날개를 볼트로 체결한 경우, 압력과 공력하중에 의해 브라켓 부위에 집중되는 응력의 해석기법을 정립하기 위하여 선형해석과 기하학적 비선형 해석을 수행하였다. 높은 압력에 의해 발생한 얇은 연소관의 면내 응력이 구조물의 강성을 증가시키는 응력의 강성보강효과(stress stiffening effect)를 고려한 기하학적 비선형 해석을 수행하여 선형해석 결과와 비교하였으며, 압력과 공력하중을 동시에 적용할 수 있는 복합하중시험기로 변형률을 측정하여 해석치의 정확성을 검토하였다. 얇은 연소관에 압력과 공력하중이 동시에 작용하는 경우는 응력의 강성보강효과를 고려한 기하학적 비선형 해석을 수행함으로써 보다 정확한 응력을 구할 수 있다는 결론을 얻었다.

  • PDF

자동차 전장모듈대응을 위한 Sn3.5Ag와 Sn0.7Cu 솔더 접합부의 물리적 특성 및 복합진동을 통한 신뢰성 평가 - 자동차 전장모듈의 접합 신뢰성 연구 (II)- (Evaluation of Property and Reliability of Sn3.5Ag and Sn0.7Cu Pb-free Solder Joint by Complex Vibration for Application of Automobile Electric Module)

高張力 鋼板과 亞鉛鍍金 鋼板間의 疲勞特性 II (Fatugue Chacrateristics of Spot Welding between High Strength Steel and Galvanized Steel Sheet (II))

  • 서창민;강성수
    • 대한기계학회논문집
    • /
    • 제13권2호
    • /
    • pp.229-235
    • /
    • 1989
  • 본 연구에서는 편면도금 강판과 복합조직 고장력 강판간의 이종 용접재의 피로거동을 연구하고져 한다. 즉 유한요소법으로 응력분포를 조사하고 그 결과와 피로균열발생 위치를 비교 검토해 보고자 한다.

Aluminum Engine Cylinder Bore 적용 AlSiMg/SiC 복합 용사피막의 내마모 특성 (Wear Resistance Characteristics of Thermal Sprayed AlSiMg/SiC Composite Coatings on Aluminum Engine Cylinder Bores)

  • 양병모;변응선;박경채
    • Journal of Welding and Joining
    • /
    • 제17권6호
    • /
    • pp.62-69
    • /
    • 1999
  • The advantages of Thermal sprayed coatings as a replacement for cast iron liners are reduced weight, better heat transfer and reduced cost. One of the most important performance attributes of a cylinder bore coating is its wear resistance, since it must survive the abrasive sliding of both the piston rings and the piston skirt. In this study, composite powders were prepared by ball milling of Al-13Si-3Mg(wt%) alloy with SiC particles. The concentrations of SiC were 40 and 60wt%. The composite powders were sprayed using Metco-9MB plasma torch. Plasma sprayed coatings were heat-treated at 500℃ for 3 hours. The wear resistances of the plasma sprayed coatings were found to improve with heat treatment and superior to the commercially available G.C.I.(gray cast iron). AlSiMg-40SiC heat-treated coatings showed the best wear resistance in this study.

  • PDF

마찰교반처리법을 이용한 복합재료 제조의 최근 동향 (Recent Trends in the Manufacture of Composites by Friction Stir Processing)

  • 정용하;홍성태;서호철
    • Journal of Welding and Joining
    • /
    • 제30권5호
    • /
    • pp.16-21
    • /
    • 2012
  • In various manufacturing industries including automotive industries, the use of lightweight materials is rapidly increasing. In the use of lightweight materials, it is obvious that enhancing their mechanical or material properties without significant weight increase is extremely beneficial. One method to enhance material properties of a lightweight material while maintaining its light weight is fabricating metal matrix composites (MMC) by adding reinforcements to the material. In the present study, recent trends in the manufacture of MMC by friction stir processing are briefly reviewed.