• Title/Summary/Keyword: 복합가공기

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Characteristics of Surface Roughness by Compounding Electrolytic Machining in Ball End Milling (볼엔드밀 절삭에서 전해복합에 의한 표면거칠기 특성)

  • 이영표;박규열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.959-962
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    • 2000
  • A new method compounding the electrolytic machining with ball end milling process to improve machined surface toughness was examined. From this study, it was confirmed that much smaller cutting force and finer surface roughness can be obtained in a certain condition of ball end milling and electrolytic machining conditions.

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Development of the optimal Jig & fixture applied to ultra-precision saddle machining (복합가공기용 초정밀급 새들 가공을 위한 최적의 고정구 개발)

  • Kim, Byoung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.89-95
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    • 2014
  • The increasing level of demand for multi-tasking machines requires a saddle with an ultra-precise machining accuracy level of $15{\mu}m$, as such a saddle is one of the main components of these machines. The manner of achieving ultra-precise machining accuracy mainly depends on the fixed forces. In this paper, we optimized the number of contact points and the contact positions to reduce the deformation of the saddle while it is machined. The performance levels of the proposed optimal jig and fixture are determined by measuring the flatness, parallelism and perpendicularity of a machined saddle. The machining accuracy is found to be lower than $15{\mu}m$ at all measured points.

A Vibration Analysis for the Main-Spindle of a Holder in the 3-Axis CNC Tool Turret (3축 CNC 공구터렛의 홀더 주축 진동해석)

  • 이재환;김재실;이종판;추광식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.153-157
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    • 2002
  • 본 연구에서는 선반가공에서 일반적인 선반작업 후 밀링이나 드릴링 가공이 가능한 복합가공기의 역할을 한번에 수행할 수 있는 CNC 공구터렛의 홀더 주축에 대한 수학적 모델링을 통하여 시스템의 횡진동 및 비틀림 진동 해석으로 발생할 수 있는 진동 문제에 대처할 수 있는 방안을 제시 하고자 한다.

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무심 연삭의 동시 연삭 및 복합 공정 개발에 관한 연구

  • ;TUSKISIM
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.32-32
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    • 2004
  • 산업이 발전함에 따라 기계부품의 소형화, 고속화가 요구되는 세계적인 추세에서 정밀 가공기술은 기계 및 전자 부품 산업에서 중요한 위치를 차지하게 되었다. 특히, 원통형상을 가지는 부품의 가공에서 무심 연삭(Centerless Grinding) 공정은 높은 생산성과 정확한 치수 형성의 능력이 있어서 중요한 생산공정으로 발전되어 왔다. 예컨대 각종 Pin, Compressor의 Crankshaft, 소형 축, 연료분사기 등은 무심 연삭 공정을 통하여 높은 정밀도를 얻고 있다. 본 발표에서는 최근 생산 현장에서 요구되고 있는 고효율 연삭 공정을 위한 Shaft류의 외경과 단면의 복합공정 연삭 방법을 기술하였다.(중략)

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Dynamic Characteristics Analysis of a 5-Axes Multi-tasking Machine Tool by using F.E.M and Impulse Hammer Test (다기능 5축 복합가공기 램 헤드 모듈의 동특성 분석)

  • Kim, S.M.;Jang, S.H.;Kim, S.G.;Ha, J.S.;Choi, Y.H.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1590-1594
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    • 2007
  • This paper describes a case study on dynamic characteristics analysis of a 5-axis multi-tasking machine tool of ram-head typed. Natural frequency and corresponding vibration modes of the machine tool structure were obtained by using both FEM modal analysis and an experimental modal test(impulse hammer test). Both the theoretical and experiment analysis results showed good agreement with each other. Finally, some discussion and review, from the view point of resonance vibration and/or mode coupled chatter, were made based on the analysis results.

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An Analytical Study on the Structure Stabilities of Multi-Tasking Machine (복합가공기의 구조 안정성에 관한 해석적 연구)

  • Shin S.W.;Lee C.M.;Chung W.J.;Kim J.S.;Lee W.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.455-456
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    • 2006
  • Multi-tasking machines are widely used in machine tool industries nowadays. This study focuses on the effect of load on the structure stabilities of laser multi-tasking machine which is comprehensively combined turning center and laser machine. For design of the machine, simulation of structural analysis is carried out varying number of elements. The analysis is carried out by FEM simulation using the commercial software, CATIA V5. This method showed a proper number of elements can be selected to obtain good result by reduced computation time.

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Development of a Multi-Tasking Machine Tool for Machining Large Scale Marine Engine Crankshafts and Its Design Technologies (대형 선박엔진 크랭크샤프트 가공용 복합가공기 기술 개발)

  • An, Ho-Sang;Cho, Yong-Joo;Choi, Young-Hyu;Lee, Deug-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.2
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    • pp.139-146
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    • 2012
  • A multi-tasking machine tool for large scale marine engine crankshafts has been developed together with design technologies for its special devices. Since work pieces, that is, crankshafts to be machined are big and heavy; weight of over 100 tons, length of 10 m long, and diameter of over 3.5 m, several special purpose core devices are necessarily developed such as PTD (Pin Turning Device) for machining eccentric pin parts, face place and steady rest for chucking and resting heavy work pieces. PTD is a unique special purpose device of open-and-close ring typed structure equipped with revolving ring spindle for machining eccentric pins apart from journal. In order to achieve high rigidity of the machine tool, structural design optimization using TMSA (Taguch Method based Sequential Algorithm) has been completed with FEM structural analysis, and a hydrostatic bearing system for the PTD has been developed with theoretical hydrostatic analysis.