• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.149-153
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• 2003

The most important thing in measuring the tool wear is to set up the measurement base. The end mill that is being used for machining is difficult to set up the base and to measure the tool wear because of geometric properties of that such as a helix and relief angle. In this study, a new instrument using spindle orientation function in end milling is developed to measure tool wear and evaluated by measuring system on the machine. Finally, this new method makes possible the wear measurement of same position and reduces measuring time compared with measuring methods such as the microscope and CCD.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.866-869
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• 2000

The finishing process for die is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But die automatic finishing machine has the problems such as low supply rate and high machine price. In this paper 3-axis machine was applied to the die finishing. And to improve form accuracy of die finishing path was regenerated. The finishing path considered tilting of finishing tool. and variation of machining force with contacting point between finishing and workpiece.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.12
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• pp.34-41
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• 2003

This paper suggests a methodology fur improving the machining accuracy by compensating for the machining errors based on on-machine measurement process. Probing errors and machine tool errors included in the measurement data were calibrated or compensated to obtain the actual machining errors. Machine tool errors were modeled in forward and backward directions according to the axis movement direction to consider the effects of backlash errors on the measurement data, and model parameters were determined by measuring a cube array artifact. A rectangular workpiece was machined and then measured with a touch probe as a verification experiment. Machining experiments showed that the machining errors were reduced to within the designated tolerance after compensating for the actual machining errors by modifying the original footpath for the next-step machining.

• IE interfaces
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• v.8 no.3
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• pp.133-139
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• 1995

Free from curves and surfaces are frequently used in designing engineering products such as car, ship, airplane, and hosing of electronic households. In many aspect, it is very nice to use the cutter radius compensation function of CNC controller when contour machining a 2-dimensional curve. However, if the 2D curve is a parametric spline, it is not easy to apply the cutter radius compensation function of CNC controller to the NC data obtained from many commercial CAM system. This is mainly due to the error magnification effect when offsetting line segments with inevitable round-off error at their vertices. Proposed in this paper is an approach to contour machining a 2D parametric spline while using cutter radius compensation. Some implementation results are included.

• Journal of Radiation Protection and Research
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• v.41 no.1
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• pp.71-79
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• 2016

Background: It is necessary to analyze radioactivity of naturally occurring radioactive materials (NORM) in products to ensure radiological safety required by Natural Radiation Safety Management Act. The pretreatments for the existing analysis methods require high technology and time. Such destructive pretreatments including grinding and dissolution of samples make impossible to reuse products. We developed a rapid and simple procedure of radioactivity analysis for thorium series in the products containing NORM. Materials and Methods: The developed method requires non-destructive or minimized pretreatment. Radioactivity of the product without pretreatment is initially measured using gamma spectroscopy and then the measured radioactivity is adjusted by considering material composition, mass density, and geometrical shape of the product. The radioactivity adjustment can be made using scaling factors, which is derived by radiation transport Monte Carlo simulation. Necklace, bracelet, male health care product, and tile for health mat were selected as representative products for this study. The products are commonly used by the public and directly contacted with human body and thus resulting in high radiation exposure to the user. Results and Discussion: The scaling factors were derived using MCNPX code and the values ranged from 0.31 to 0.47. If radioactivity of the products is measured without pretreatment, the thorium series may be overestimated by up to 2.8 times. If scaling factors are applied, the difference in radioactivity estimates are reduced to 3-24%. Conclusion : The developed procedure in this study can be used for other products with various materials and shapes and thus ensuring radiological safety.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.162-168
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• 2008

Recently surround molding parts using stainless steel are applied to international and domestic high grade vehicles, but there are great difficulties in die manufacture because of springback and twist after forming process. To solve this problem, finding the method of reduction springback is very important. In this study the springback which might happen during making a die that produce stainless steel surround molding parts is predicted and the geometry of die which satisfy the tolerance between product and panel after forming and springback will be suggested using automatic die compensation module.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.410-413
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• 2005

There are technical requirements to manufacture large size functional parts with not only simple geometries like a flat or spherical surface but also sculptured geometries. In addition, the required machining accuracy for these parts is becoming more severe day-by-day. In general, the forms of machined parts are determined by relative position between the workpiece and the tool during cutting. To improve machining accuracy, the relative position error should be maintained within the required accuracy. This study deals with estimation and calibration of depth of cut using AE signal in micro-machining.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.2
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• pp.22-26
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• 2006

This paper addresses the development of a laser interferometer to measure micro displacement for a micro system. The laser interferometer is able to measure micro displacement during a few micro seconds with non-contact. In order to employ the interferometer, the displacement calibration experiment should be required. For the experiment, a laser probe installed on the optical table with optical devices and a micro stage. The velocity decoding board is also added to calculate doppler shift frequency directly. The output signal is processed by LabView. Finally experiments are found out the relation between displacement and output signal.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.3
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• pp.146-153
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• 2012

RP system which is widely used to reduce the time of product development is to resolve the problem of cutting work. It is a method using laminated thin films to produce many forms. The RP equipment used for this experiment is FDM system. This can produce 3D model with using 3D CAD designed file within a relatively short time. Not only this, this system also through 3D file preparation, 3D product manufacture, removal support these 3 step operating process can easily produce goods, but product can be different from original design. This research has been conducted to minimize this error. To apply to the circular product made a circular specimen and measured several times with 3D scanner and find out average 99.622% of accuracy. This result is applied to RP system, and with this changed design produced a specimen, and found out the accuracy is increased to 99.958%. If this is applied to circular products, we can produce more precise products with less process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.651-657
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• 1996

Industrial products are getting more and more complex. The number of parts or components and the variety of manufacturing processes are increasing. This leads to rapid product oriented machine tools. The process integrated CNC lathe is one of the these machine tools which can produce numerous parts and various machining processes and reduce the lead time and non-machining time. Therefore this study deals with the design technique of a process-intergated CNC lathe which can reduce the tact time and production cost by the speed-up of the tooling system and the high-speed machining oriented construction of 2 spindles and 2 turrets.