• Journal of the Korean Institute of Intelligent Systems
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• v.26 no.3
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• pp.246-252
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• 2016

Since thermal power plant (TPP) equipment is operated under very high pressure and temperature, failures of the equipment give rise to severe losses of life and property. To prevent the losses, fault detection method is, therefore, absolutely necessary to identify abnormal operating conditions of the equipment in advance. In this paper, we present Mahalanobis distance (MD) based fault detection method for steam boiler tube in TPP. In the MD-based method, it is supposed that abnormal data samples are far away from normal samples. Using multivariate samples collected from normal target system, mean vector and covariance matrix are calculated and threshold value of MD is decided. In a test phase, after calculating the MDs between the mean vector and test samples, alarm signals occur if the MDs exceed the predefined threshold. To demonstrate the performance, a failure case due to boiler tube leakage in 200MW TPP is employed. The experimental results show that the presented method can perform early detection of boiler tube leakage successfully.

• Plant Journal
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• v.14 no.2
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• pp.33-38
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• 2018

The CFB boilers technology is facing a number of challenges. Among them, boiler tube erosion, sintering by bed inventory overheating and high self consumed service power are major ones. This study was conducted to obtain allowable bed inventory with the Yeosu Power Plant, a 300 MW class CFB boiler. For the test, bed pressure was reduced from design pressure of 4.5 KPa to 2.5 KPa by reducing bed inventory, at fixed turbine output, coal consumption rate and air flow. Consequently, reducing the lower bed inventory is effective to decrease bed temperature but excessive reducing might increase bed temperature due to lack of circulating fluidized materials. Also, in case of the Yeosu Plant boiler using subbituminous coal as its primary fuel, its bed temperature change is highly affected by not only the amount of bed inventory, but also the boiler capacity and coal contents.

• Journal of the Korea Society of Computer and Information
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• v.28 no.1
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• pp.121-127
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• 2023

In this study, the design conditions and CFD analysis results are compared and reviewed in SCR that can optimally reduce nitrogen compounds. To this end, it was analyzed and compared using CFD to see if the design criteria were satisfied for the shell and tube areas of the boiler. In the SCR system, the analysis area is the gas/air heat exchanger on the shell side, and eight tubes of the gas/air heat exchanger on the tube side. Through CFD analysis, the gas velocity distribution on the primary catalyst side of the SCR system was designed to be 2.4%, and the NH3/NOx molar ratio distribution was 3.7%, which satisfied the design criteria. In addition, the uniformity of the temperature distribution was confirmed and the required condition of 260℃ or higher was satisfied. The angle of the gas entering the catalyst met the design conditions at 2.9 degrees, and the pressure loss that occurred also satisfied the design requirements. Through this CFD analysis, it was confirmed that it was designed and operated by satisfying the design conditions required for each area.

• Journal of Korean Society of Environmental Engineers
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• v.30 no.5
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• pp.552-559
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• 2008

Three dimensional numerical analysis were performed to investigate the combustion characteristics in a tangentially fired pulverized coal boiler. The predicted values at the outlet of economizer for the gas temperature, O$_2$, NO, CO were been compared with the measured data. By using the actual operating conditions of the power plant, the distribution of velocity, gas temperature, O$_2$, CO, CO$_2$ and NO as well as the particle tracking in the boiler were investigated. Throughout the present study, the non-uniform distribution of flue gas temperature in front of the final superheater might be resulted from the residual swirl flow in the upper furnace of the boiler. The present analysis on non-uniform distribution of the gas temperature could provide the useful information to prevent the frequent tube failure from happening in the final superheater of the tangentially coal-fired boiler.

• Journal of Internet of Things and Convergence
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• v.8 no.1
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• pp.23-29
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• 2022

The product to be developed in this study is a heat recovery device which generates steam or hot water at high temperature and high pressure by heating water using exhaust gas from diesel engine, gas engine, gas turbine, etc. as an exhaust gas boiler off heat boiler(EGB) type for ship and power generation. The steam vapor or the created warm water is used as the power source required for the steerage heating and hot water facility or the HFO heating of the ship, and the turbine drive. The principle of waste heat boilers serves to heat water as high temperature exhaust gas with heat pass through the tube of the boiler. The heated water is a structure that is sent to a cabin or turbine device in the form of steam. In this study, the objective of this study is to maximize the efficiency by increasing the heat transfer surface by replacing the tube which is the heat transfer part of EGB with the plate tube.

• Journal of Advanced Marine Engineering and Technology
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• v.38 no.6
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• pp.615-624
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• 2014

The fin-tube heat exchanger being used for industrial boiler, radiator, refrigerator has been conducted in various studies to improve it's performance. In this study, the characteristics of heat transfer and pressure drop was theoretically analyzed according to longitudinal pitch, location of vortex generator, bump phase and number of the tube surface about the plain fin-tube heat exchanger. The boundary condition for the CFD (Computational Fluid Dynamics) analysis applied with the SST (Shear Stress Transport) turbulence model assumed as the tube surface temperature of 333 K, the inlet air temperature of 423-438 K and the inlet air velocity of 1.5~2.1 m/s. The analysis results indicated that the heat transfer coefficient is not affected highly by the longitudinal pitch, and the heat transfer characteristics was more favorable when the vortex generator was located in front of the tube. Also the bump phase of the tube surface indicated that circle type was more appropriate than serrated type and triangle type in the characteristics of heat transfer and pressure drop, and the sixteen's bump phase of circle type was most favorable.

• Journal of Power System Engineering
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• v.7 no.1
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• pp.20-24
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• 2003

Boiler is one of the most important utilities providing steam to turbine in order to supply mechanical energy in thermal power plant. It is composed of thousands of tubes for high efficient heat transfer. Water is converted to steam inside the waterwall tubes. Many chemical components dissolved in boiler water come out of itself, deposit to the tube wall surface, prohibit heat transer, raise tube metal temperature, eventually fail the boiler tubes. Several tasks such as fracture surface study, tensile test, hardness test, metallurgical test, composition analysis of sticking elements were conducted to identify the root cause of tube failure.

• Journal of Power System Engineering
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• v.15 no.4
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• pp.25-30
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• 2011

This study is made to provide with a method for correcting the geometric distortion of the digital radiography image by analytical approach based upon the inverse square law and Beer's law. This study is aimed to find out and improve a mathematic model of nonlinear type. Variations in the alignment of the X-ray source, the object, and imaging plate affect digital radiography images. A model which is expressed in parameter values; e.g, angle, position, absorption coefficient, length, width and pixel account of radiography source, is developed so as to match the sample image. For the best correction of the digital image that is the most similar to the model image, a correction technique based upon tangent is developed; then applied to the digital radiography images of steel tubes. As a result, the image correction is confirmed to be made successfully.

• Proceedings of the KSME Conference
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• 2001.11b
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• pp.837-841
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• 2001

Almost all power plant boiler has temperature distribution nonuniformity problem in heat transfer tube flow path. It can cause hot spot damage of superheated or reheated heat transfer section and reduce maintenance schedule when nonuniformity is severe. There are two solutions for improvement temperature nonuniformity. one is change of gas flow distribution of gas path and the other is contorl steam flow in tube bank. Of course, first method is very difficulty to apply but second method is'nt. In this paper, control steam flow is used to solve temperature nonuniformity of power plant boiler.

• Journal of KSNVE
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• v.9 no.6
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• pp.1116-1122
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• 1999

HRSG, which is one of main components of the combined cycle power plant,is composed of an inlet duct, a main body and casing, an outlet duct and a stack. It is important to design HRSG wihtin the allowable noise limit. For this purpose, it is necessary to analyze and predict the noise reduction and radiation at HRSG. In this paper, the technology for the noise prediction at each part of HRSG has been based on the empirical and field data, and also the HRSG noise prediction program has been developed. In order to verify the developed technology and program a field test is conducted. The results of noise prediction show good agreement with the measured.