• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1253-1256
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• 2005

An Experiment was carried out to study burr minimization in drilling on the inclined exit surface. Several different drills, exit surface angles and cutting conditions were selected to determine their influences on burr formation. In drilling operation, there are not only flat exit surfaces but also inclined exit surfaces which is described as inclination angle. Inclination of exit surface causes a quiet different burr formation when comparing with flat surface. Burr formation mechanisms are analyzed according to the drill geometries and cutting conditions. Several schemes for burr minimization on inclined exit surface were proposed. Burr geometry in each drill and cutting condition are measured by laser measurement system.

• 한국정밀공학회지
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• 제19권11호
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• pp.183-191
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• 2002

Drilling tests were carried out using drills with various drill shapes for burr minimization. Final objective of this study is to develop compatible drill shape for minimization of burr formation. For experiments, general carbide drills, round drills, chamfered drills and step drills are designed and manufactured. Burrs are formed by various cutting conditions and in 4 different work materials. Laser sensor is used to measure burr geometries. Cutting forces in drilling are also measured and compared in every drill. As a result of the experiments, step drills with specific step angle and step diameter are suggested for burr minimization.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.265-270
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• 1995

In orthogonal cutting a new approach for modeling of burr formation process when tool exits workpiece is proposed. The approach is based on the rigid-plastic FEM combined with the ductile fracture criterion and the element kill method. The approach is applied to simulate a plane strain cutting process. The results of the FEM are compared with those of the experiment. It is shown that the fracture location and fracture angle as well as cutting force can be predicted using the proposed approach with a good correlation to experimental results.

• 한국정밀공학회지
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• 제15권4호
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• pp.125-133
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• 1998

The objective of this study is to propose a new approach for modelling of burr formation process during orthogonal cutting when the tool exits the workpiece. This approach is based on the rigid-plastic finite element method combined with the ductile fracture criterion and the element kill method. This approach is applied to orthogonal cutting process to predict the fracture location and the fracture angle as well as the cutting force. To validate this approach, orthogonal cutting tests inside SEM(scanning electron microscope) at very low speed are carried out using A16061-T6 to observe the behavior of the material during the chip and the burr formation. The results of the experiment are compared with those of the finite element simulation.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.911-914
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• 1997

This Experiment was carried out for bur minimization in drilling. New drill geometries are proposed to minimize the burr formation in drilling operation. Three types of drills are made, champer, round and step drill. The burr formed in first cutting by front cutting edge ca be removed in second cutting by the cutting edges in chamfer, round edge and step. New burrs are formed by second cutting and can be minimized according to the change of drill geometry like, chamfer size and angle, corner radius in round drill and step size and angle in step drill. To measure the burr formed in drilling, laser sensor is used.

• 한국정밀공학회지
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• 제25권7호
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• pp.64-71
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• 2008

Burr generated on plate holder should be removed through additional process, because it has an influence on the function of automotive seat recliner. The process layout to perform simultaneously embossing and half blanking of plate holder has been developed in this study in order to minimize the influence of burr formation. The optimal process condition to satisfy the required dimensional accuracy of plate holder has been determined using Taguchi method and finite element analysis. It has been shown from experimental results that the proposed method is decidedly superior to the previous FCF method from the aspect of sheared surface, roll-over, flatness and burr height.

• 한국정밀공학회지
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• 제16권3호통권96호
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• pp.47-52
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• 1999

Theoretical and experimental studies on burr formation and deburring in many manufacturing processes have been actively pursued. Though micro-drilling has become more important in the production of precision parts such as PCB, air bearing, camera and nozzle, most studies on drilling burr formation have focused on the conventional drilling process. This paper describes burr formation process and the effect of cutting conditions such as spindle speed, feedrate and drilling depth per one step on burr formation in drilling A6061 with drills of diameter 1.0mm and 0.6mm. Experimental results showed that burr with cap were formed at relatively low feedrates, while petal burrs with several large burr fragments were formed at high feedrates. Burr height appeared to increase at the hight feedrates and lower spindle speeds. The effect of final cutting depth on burr height was negligible.

• Restorative Dentistry and Endodontics
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• 제32권4호
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• pp.327-334
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• 2007

이 연구는 서로 다른 카바이드 버와 다이아몬드 버로 5급 와동을 형성 한 후 SE primer 접착 시스템인 Clearfil SE Bond를 이용한 복합레진 수복 시 버의 종류에 따른 법랑질과 상아질 변연에서의 미세누출 차이를 상호 비교하기 위하여 시행하였다. 4종의 삭제기구를 이용하여 각각 10개의 발거된 대구치의 협면 치경부에 5급 와동을 형성하였다. 1군은 plain-cut carbide fissure bur (no. 245)를 사용한 군, 2군은 cross-cut carbide fissure bur (no. 557)를 사용한 군, 3군은 fine diamond bur (TF-21F: 입자크기 $53\;-\;63\;{\mu}m$)를 사용한 군, 4군은 standard diamond bur (EX-41: 입자크기 $106\;-\;205\;{\mu}m$)를 사용한 군으로 분류하였다. 형성된 와동에 Clearfil SE Bond의 Primer와 Bond를 적용하고 Clearfil AP-X 복합레진을 충전하여 광중합한 후, Sof-Lex disc를 이용하여 마무리와 연마를 시행하였다. 수복된 치아를 2% methylene blue 용액에 24시간 동안 침적시킨 후 각 군의 치아를 협설로 절단하여 광학 입체현미경 하에서 법랑질과 상아질 변연에서의 미세누출 점수를 평가하여 다음과 같은 결과를 얻었다. Clearfil SE Bond와 복합레진을 이용한 5급 와동 수복 시 거친 다이아몬드 버의 사용은 카바이드 버나 미세한 다이아몬드 버에 비해 법랑질과 상아질 변연 모두에서 높은 미세누출을 나타내었다.

• 한국정밀공학회지
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• 제18권10호
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• pp.200-207
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• 2001

Burrs farmed in drilling are classified into three types, no burr, burrs with cap, teared burr. To control burr size in drilling, the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials. second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hope. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined. Simplified 2D FEM analysis shows good prediction for burr formation.

• 대한기계학회논문집
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• 제17권5호
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• pp.1172-1182
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• 1993

본 연구에서는 버형성중의 파단을 파단전의 소성변형의 과정이 파단에 영향을 미치는 연성파단(ductile fracture)으로 간주하여 McClintock의 연성파단에 관한 모델 을 이용하여 버형성중의 파단변형도를 얻었다. 이 파단변형도가 인장시험으로부터 얻 은 파단변형도와 커다란 오차가 없음을 확인하여 편의상 인장시험에서의 파단변형도를 버형성중의 파단발생 판정기준으로 사용하였다. 버형성이 시작된 이후에 공구인선부 에서의 피삭재의 변위의 발달에 관한 모델이 제시되었고 파단변형도와 최대변형량과의 비교로부터 파단위치와 각도가 결정된다.