• 한국태양에너지학회:학술대회논문집
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• 한국태양에너지학회 2008년도 추계학술발표대회 논문집
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• pp.273-279
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• 2008

The purpose of this study is not only to evaluate thermal performance but also to find the stress behavior of heat transfer tubes under the part load operation in Heat Recovery Steam Generator. Flow analysis was performed to know the behavior of exhaust gas from gas turbine and thermal performance was calculated using distribution of hot exhaust velocity. In addition, tubes temperature during operation were gathered from actual plant to verify the uneven flow distribution under part load operation. Stress analysis was performed using tubes temperature data gathered from actual plant under both part and full load operations to know the stress behavior of tubes.

• 에너지공학
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• 제13권3호
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• pp.173-180
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• 2004

본 논문에서는 복합화력 발전시스템을 대상으로 한 온라인 성능감시시스템에 적용될 수 있는 열소비율 손실 분담기법을 고안하였다. 이 기법은 현재 운전조건에 대한 기대 열소비율을 계산하여 이를 실제 열소비율과 비교하고 이들의 편차, 즉 손실분을 발전시스템 구성기기(가스터빈 배열회수보일러, 증기터빈, 복수기)로 분담시킴으로써 손실이 어디에서 얼마만큼 발생하는 지를 정량적으로 감지하여 조치할 수 있는 성능관리지표로서 활용된다.

• 한국가스학회지
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• 제15권3호
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• pp.53-57
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• 2011

본 연구는 배열회수보일러(HRSG)에서의 유동특성을 유동수치해석을 통하여 분석하였다. HRSG 입구영역은 가스터빈 후류의 출구에 해당하고 가스터빈 후류는 강한 선회 및 난류 유동이다. 따라서 HRSG 입구 유동은 가스 터빈 출구 유동 특성이 고려되어야 한다. 본 연구에서는 HRSG 입구 유동 경계조건을 가스터빈 출구 유동 해석을 통하여 도출된 결과를 이용하였다. 가스터빈 출구 유동해석 결과를 보면 축방향 속도가 가장 크게 나타나는 곳이 원형 덕트의 벽면 측이고 난류운동에너지와 소산율이 크게 나타나는 곳이 속도 구배가 급격한 곳으로 축방향 속도가 최대가 되는 곳과 차이가 있다. 본 연구에서는 HRSG 입구영역에서의 난류 성분을 가스터빈 출구 유동을 계산 한 결과를 이용한 경우와 난류강도를 속도의 10%를 이용하고 원형 덕트의 직경을 특성 길이로 사용한 두 가지 경우에 대하여 유동해석을 통하여 유동 특성을 비교하였다. 본 연구를 통하여 HRSG 입구 유동 경계조건은 반드시 난류성분이 올바르게 적용되어야 HRSG 유동 특성 해석의 정확성을 기할 수 있음을 알았다.

• 대한기계학회논문집B
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• 제33권7호
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• pp.541-551
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• 2009

Configuration of the inlet transition square duct (hereinafter referred to as "transition duct") for heat recovery steam generator (hereinafter referred to as "HRSG") in combined cycle power plant is limited by the construction type of HRSG and plant site condition. The main purpose of the present study is to analyze the effect of a variation in turbulent flow pattern by roof slop angle change of transition duct for horizontal HRSG, which is influencing heat flux in heat transfer structure to the finned tube bank. In this study, a computational fluid dynamics(CFD) is applied to predict turbulent flow pattern and comparisons are made to 1/12th scale cold model test data for verification. Re-normalization group theory (RNG) based k-$\epsilon$ turbulent model, which improves the accuracy for rapidly strained flow and swirling flow in comparison with standard k-$\epsilon$ model, is used for the results cited in this study. To reduce the amount of computer resources required for modeling the finned tube bank, a porous media model is used.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2004년도 추계학술대회논문집
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• pp.641-646
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• 2004

Noise and vibration was encountered in exhaust duct system which is connected with a gas turbine and a heat recovery steam generator(HRSG) of a cogeneration power plants. Especially, these problems occurred when water was added to the fuel injection to reduce NOx contents of the exhaust gas. Through the cavity mode analysis and measurements, It was concluded that these problems occurred due to the acoustic resonance between the duct cavity mode and the excitation force induced by turbulent gas flow during water injection. To reduce the noise and vibration, optimal baffle plate to change the cavity mode was installed inside of duct and noise levels of about 8 dB(A) are reduced in duct system. The effects of baffle plate and guide vane to the HRSG or inlet duct vibration were also evaluated and it was verified that there is no relation to the resonance phenomena. So, vibration of inlet duct was easily reduced by the reinforcement of structures.

• Corrosion Science and Technology
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• 제20권2호
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• pp.69-76
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• 2021

In this work, we have performed a corrosion failure analysis of a leaking tube connected to an upper header of a condensate pre-heater in a heat recovery steam generator. It was revealed that the leakage position in the tube was the location where the materials were easily vulnerable due to tensile residual stresses induced by the material manufacturing process and welding process. In addition to an imbalance in the module induced by temperature difference during operation of the pre-heater, the weight of the modules and thermal fatigue provoked a type of stress of tensile-tensile fatigue on the tube. Thus, the leakage position of the pre-heater was exposed to the tensile stress on the inner surface of the tube facing the gas, which rendered the unstable oxide layer susceptible to corrosion and the formation of pits on the water side. The cracks propagated along with the degraded microstructure in a transgranular cracking mode under fatigue loading and finally resulted in water leakage.

• 한국재료학회지
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• 제29권1호
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• pp.11-15
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• 2019

Severe wall thinning is found on the tube of a low-pressure evaporator(LPEVA) module that is used for a heat recovery steam generator(HRSG) of a district heating system. Since wall thinning can lead to sudden failure or accidents that lead to shutdown of the operation, it is very important to investigate the main mechanism of the wall thinning. In this study, corrosion analysis associated with a typical flow-accelerated corrosion(FAC) is performed using the corroded tube connected to an upper header of the LPEVA. To investigate factors triggering the FAC, the morphology, composition, and phase of the corroded product of the tube are examined using optical microscopy, scanning electron microscopy combined with energy dispersive spectroscopy, and x-ray diffraction. The results show that the thinnest part of the tube is in the region where gas directly contacts, revealing the typical orange peel type of morphology frequently found in the FAC. The discovery of oxide scales containing phosphate indicates that phosphate corrosion is the main mechanism that weakens the stability of the protective magnetite film and the FAC accelerates the corrosion by generating the orange peel type of morphology.

• Corrosion Science and Technology
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• 제21권2호
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• pp.130-137
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• 2022

In this work, the degradation of high-pressure superheater tubes exposed to the flame of a duct burner in a heat recovery steam generator of a district heating system was evaluated. To assess the deterioration of the used superheater tube, the microstructure, microhardness, and tensile properties were investigated by comparison to an unused tube. The study found that a fin bound at the outer surface of the used tube became fragile only in the location facing the flame. This indicates that the tube was directly exposed to the flame from the duct burner or underwent abnormal overheating. While the unused tube showed a uniform value in hardness and equiaxial grain structure, the used tube revealed a decrease in hardness up to 105 HV and an increase in grain size with a plate-like morphology in the location facing the flame. The coarsening of the grain structure by the flame weakened the mechanical properties of yield strength, tensile strength, and elongation.

• 한국가스학회지
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• 제19권4호
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• pp.35-40
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• 2015

열교환기의 전열관군은 전열관군 외부로 흐르는 유동에 의해 유동 유발 진동이 일어나며 이것으로 말미암아 전열관군에서 파손을 야기할 수 있어서 열교환기의 구조적 안정성을 위해 열교환기의 전열관군에서 유동 유발 진동 특성을 규명할 필요가 있다. 일반적인 열교환기 전열관군에서 유동 유발 진동에 관한 실험적 연구는 기존에 많이 진행되어 오고 있으며 유동 유발 진동에 대한 무차원 PSD(Power Spectral Density) 함수를 무차원 주파수인 Strouhal 수, fU/U의 함수로 도출된 실험적 결과들이 도출되어 있다. 본 연구는 열교환기 단일 원관에서 유동 유발 진동에 관한 기존의 연구들의 결과를 전산유체해석을 통해 검증하고 배열회수 보일러의 전열관군의 유동 유발 진동 특성에 적용하기 위한 기반을 마련하는 것을 목적으로 한다. 이러한 것을 위해 단일 원관에서 비정상 상태 유동해석을 수행하여 주기적인 와동 발생 특성과 원관에서의 양력과 항력의 변화 특성을 살펴보았다. 또한 원관에서 양력과 항력의 변동 특성으로부터 유동 유발 진동에 따른 PSD 특성 결과를 도출하여 기존의 연구들과 비교를 통해 원관 주위의 PSD 특성을 살펴보았으며 양력과 항력의 진폭과 주파수의 특성을 규명하였다.