• Title/Summary/Keyword: 배관검사

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Application of Laser-based Ultrasonic Technique for Evaluation of Corrosion and Defects in Pipeline (배관부 부식 및 결함 평가를 위한 레이저 유도 초음파 적용 기술)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.95-102
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    • 2005
  • There are many tube and pipeline in nuclear power plant under high temperature and high pressure. Erosion and corrosion defects were expected on these tube and pipe-line by environmental and mechanical factors. These erosion and corrosion defects ran be evaluated by ultrasonic technique. In these study, Scanning Laser Source(SLS) technique was applied to detect defect and construct image. This technique also makes detection possible on rough and curved surfaces such as tube and pipe-line by scanning. Conventional ultrasonic scanning technique requires immersion of specimen or water jet for transferring ultrasonic wave between transducer and specimen. However, this SLS technique does not need contacting and couplant to generate surface wave and to get flaw images. Therefore, this SLS technique has several advantages, for complicated production inspection, non-contact, remote from specimen, and high resolution. In this study, SLS images were obtained with various conditions of generation laser ultrasound and receiving in order to enhance detectability of flaws on the tube. Stress corrosion cracks were produced on tube and images of stress corrosion cracks were constructed by using SLS technique.

A Study on the Measurement of Axial Cracks in the Magnetic Flux Leakage NDT System (자기누설 비파괴 검사 시스템에서 축방향 미소결함 측정에 관한 연구)

  • Kim, Hui-Min;Park, Gwan-Soo;Rho, Yong-Woo;Yoo, Hui-Ryong;Cho, Sung-Ho;Kim, Dong-Kyu;Koo, Sung-Ja
    • Journal of the Korean Magnetics Society
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    • v.22 no.2
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    • pp.49-57
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    • 2012
  • From among the NDT (Non-Destructive Testing) methods, the MFL (Magnetic Flux Leakage) PIG (Pipeline Inspection Gauge) is especially suitable for testing pipelines because the pipeline has high magnetic permeability. MFL PIG showed high performance in detecting the metal loss and corrosions. However, MFL PIG is difficult to detect the crack which occured by exterior-interior pressure difference in pipelines and the shape of crack is very long and narrow. Therefore, the new PIG is needed to be researched and developed for detecting the cracks. The CMFL (Circumferential MF) PIG performs magnetic fields circumferentially and can maximize the magnetic flux leakage at the cracks. In this paper, CMFL PIG is designed and the distribution of the magnetic fields is analyzed by using 3 dimensional nonlinear finite element method (FEM). By Simulating and Measuring the magnetic leakage field, it is possible to detect of axial cracks in the pipeline.

Creep Damage Evaluation of Cr-Mo Steel High-Temperature Pipeline Material for Fossil Power Plant Using Ultrasonic Test Method (초음파법을 이용한 Cr-Mo강 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.18-26
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    • 2000
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operating conditions such as high temperature and high pressure for an extended period time. Conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also these techniques have low practicality and applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens(Cr-Mo alloy steels) were carried out for the purpose of evaluation for creep damage. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradation tests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens. we conformed that both the sound velocity decreased and attenuation coefficient linearly increased in proportion to the Increase of creep life fraction($\Phi$c).

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The Theoretical Investigation of Phased Array Guided Waves (위상배열 유도초음파 검사의 이론적 고찰)

  • Lee, Jae-Sun;Cho, Youn-Ho;Achenbach, Jan D.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.367-373
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    • 2011
  • Guided waves inspection techniques that are different with inspection technique by bulk waves are widely used in pipe line evaluation due to advantages of long distance inspection. However, most of pipe lines at industrial fields are buried and/or coated. In this case, due to the attenuation effect from soil and/or coating material, there are a lot of difficulty on inspection by conventional ultrasonic technique. In this paper, guided waves propagating patterns are calculated with respect to excitation mode by Normal Mode Expansion(NME). Guided waves patterns based on excited by single transducer and guided wave focusing technique have employed to analyze focusing pattern on a pipe. A longitudinal mode and high order flexural modes are used with various number of transducers to determine sensitivity. Guided waves energy excited by multi transducer with focusing algorithm was successfully focused at a desired point.

A Development of an Array Guided Wave Ultrasonic Testing System for pipe inspection (배관 진단을 위한 배열형 유도초음파 검사시스템 개발)

  • Cho, Hyun-Joon;Lee, Dong-Hoon;Kang, To;Park, Jin-Ho;Han, Seong-Jin
    • Journal of the Korean Institute of Gas
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    • v.19 no.5
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    • pp.29-35
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    • 2015
  • Pipes, commonly used in energy and petrochemical facilities, have various types of defects induced by diverse factors and this is often issued in NDE society. Ultrasonic guided wave inspection method are normally adopted to insure the healthiness of industry pipes. Recently, ultrasonic guided wave inspection is shifted to adopt arrayed probes and system. And here we developed an array guided wave ultrasonic testing system can adapt arrayed probes and focusing methods. In this paper, an array guided wave ultrasonic testing system is presented including a transmitting focusing technique and flaw signal level enhancement.

Non-Destructive Testing of Damaged Thermoplastic Pipes Electrofusion Joints Using Phased Array Ultrasonic (위상배열초음파를 이용한 손상된 열가소성 플라스틱배관 전기융착부 비파괴검사)

  • Kil, Seong-Hee;Kim, Byung-Duk;Kwon, Jeong-Rock;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.17 no.5
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    • pp.64-68
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    • 2013
  • Non destructive testing(NDT) methods of electrofusion(EF) joints of thermoplastics pipes are required for fusion joint safety and for the long term reliability of a pipe system. Electrofusion joints, which are joined at the proper fusion process and procedures, may encounter defects due to the difference of ovality between pipes and coupling, improper fusion process or porosity result from electrofusion joining. These defects can cause the failure of pipeline and by extension, they can be caused the limit to expand the use of plastics pipes. This paper studies inspection results using ultrasonic imaging method for damaged polyethylene electrofusion joints. Gas was leaking from 250mm diameter polyethylene electrofusion joints at February 2004 which was electrofused at December 1994 and operation pressure was 2.45kPa. First, surface inspection was conducted and then in order to find the types of defects examination using ultrasonic imaging method was performed. Lack of fusion and inappropriate inserting for polyethylene pipes into electrofusion coupling were found and causes of the gas leak were judged that misalignment and insert defect. Cutting inspection was performed and each inspection results were compared to. Results of ultrasonic imaging method and cutting inspection were the same.

Leakage-reduction Measures at a Joint between CPVC Piping for a Sprinkler System and a Pipe Expansion (스프링클러설비용 CPVC관과 신축배관 접속부분에서의 누수저감 대책에 관한 연구)

  • Lim, Chun-Ki;Lim, Yun-Tack;Baek, Eun-Sun
    • Fire Science and Engineering
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    • v.29 no.3
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    • pp.21-30
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    • 2015
  • In this study, we try to suggest measures to reduce leakage at a joint between CPVC piping for a sprinkler system and a pipe expansion through reviews of domestic and foreign standards and related tests. The quality of the waterproof rubber packing material between a valve socket and pipe expansion nut was examined. In the leak test, the valve socket material over the expansion part of the metal pipe nut was found to use a metal part or a schlorinated polyvinyl chloride pipe nut part. In addition, the KS B 0221 standard for parallel pipe threads with threaded and thread inspection criteria and inspection standards in order to ensure an acceptable quality of valve socket, there is a need to amend the regulations to comply with the KS B 5223 (screw thread limit gauges parallel pipe threads). We do not have detailed standards for expansion piping nuts for waterproof rubber ring material, so we need to amend the relevant criteria for EPDM material to be used with excellent waterproofing, for which both NBR and EPDM are currently used.