• Journal of the Korea Academia-Industrial cooperation Society
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• v.3 no.2
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• pp.69-73
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• 2002

The effect of the numbers of processing on the punch and surface roughness of die block in the W-EDM, which is frequently used to manufacture parts of press die is studied. W-EDM equipment (Sodic A500H), the application of which has increased for its precision, is used in the process three times. To inspect the roughness of the three-time-processed dimension of the punch and the die, the surface roughness measuring instrument (System 5000 of Federal) is used.

• Proceedings of the KAIS Fall Conference
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• 2002.05a
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• pp.59-64
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• 2002

The effect of the numbers of processing on the punch and surface roughness of die block in the W-EDM, which is frequently used to manufacture parts of press die is studied. W-EDM equipment(Sodic A500H), the application of which has increased for its precision, is used in the process three times. To inspect the roughness of the three-time-processed dimension of the punch and the die, the surface roughness measuring instrument(System 5000 of Federal) is used.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.9 no.1
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• pp.134-139
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• 2005

This paper works on the manufacture and performance evaluation of bi-polar power supplied diesinking electrical discharge machine. The design and implementation of diesinking electrical discharge machine consists of two parts which are a polarity voltage controller design and a servo motor controller design and they are verified and manufactured through simulation. The performance of the implemented machine and conventional one were evaluated by comparing its machining speed and roughness of machined surface. Eventually, the designed machine showed improved performance in the speed and the roughness.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.311-312
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• 2010

• Journal of Digital Convergence
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• v.16 no.12
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• pp.309-315
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• 2018

In this paper, propose an efficient arc detection and control method to achieve fast machining speed, improved precision and surface roughness in discharge machining, especially for carbide and hard material processing and metal processing using discharge phenomenon as energy. A single discharge waveform is divided into three sections of Td (Time-Delay), Ton (Time-on) and Toff (Time-off) and the gate control timing is simulated using the HDL language. In this paper, we analyze the effect of the gap between the electrode and the workpiece on the machining results by determining the operation of the servo mechanism by sampling the Td section through the comparator circuit. As a result of the analysis, the Td section of the formed waveform was more precisely sampled at a high speed and the results were improved when applied to the gap control between the electrode and the workpiece.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.7
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• pp.36-43
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• 1998

Surface roughness of cold rolled steel sheet as well as the coating technique itself is quite important in obtaining high image clarity of electronic products and car outer panels. Especially, surface characteristics of steel sheet have acquired increasing attention from the steel and automotive industries. While the influence of such characteristics on paintability formability and painted surface appearance is important in defining steel surface requirements for automotive industries. Therefore this paper is dedicated primarily to the issue of paint appearance and reviews for improvement of roughness and peak count about the surface of work roll for the actual temper mill. The conclusions were obtained as follows ; 1) Roughness and peak count about the surface of steel sheet is strongly affected by surface condition of work roll. 2) The electro-discharge textured roll has more uniform roughness distribution than shot blasted roll and it's painted appearance of steel sheet has more improvement than that of the shot blasted because it has more harmonic wave roughness, and the higher peak count of surface roughness.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.5
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• pp.69-76
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• 1995

This paper describes characteristics of EDT(Electro Discharge Texturing) and that the strip surface has influence on the paintability. The pulse mode and the capacitor mode of recently developed EDT method were investigated about the peak shape and the roughness of strip surface. And EDT method compared the above-mentioned contents with the SBT(Shot Blast Texturing) method. The peak count of the pulse mode is more than that of the capacitor mode. But the lower roughness below the Ra 3.2 .mu. m of the strip surface, the texturing time of the pulse mode is longer than the capacitor mode. In SBT method, the peak shape is similar to capacitor mode. But the EDT roll has more uniformity than the SBT roll and has more peak count than that of SBT roll. Therefore, in the painted steel sheet, EDT roll gives better surface of clarity image than the SBT roll.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.27-28
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• 2007

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.9
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• pp.61-67
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• 2017

Research into the selection of suitable materials and the development of fast processing methods for press die manufacturing is absolutely necessary to reduce the production time and cost. In particular, knowledge of its heat properties must be considered whendeveloping a long press die. Generally, as the main component materials of press dies, Cr, W low alloy tool steel, high carbon-high chrome steel, high speed steel, etc., are used as thetooling steel for the cold die. Machine tools and wire-cut electric discharge machining are mainly used for processing the press die parts. There are many differences in the machining time and life cycle of die parts depending on the machining process. The parts produced by milling and grinding have a high manufacturing time and cost with a long life cycle, while thosemade by milling and wire-cut discharge machining have areduced manufacturing time and cost,whereastheir die life cycle is reduced. Therefore, in this study, we will discuss amethod of improving the life cycle of the die parts by using heat treatment as a processing method that reduces the manufacturing time and cost. SEM, EDS analysis and the surface roughness analysis of the surface and center of the workpiece are used for analyzing the specimens produced by three machining methods, viz. milling - grinding, milling - wire cut discharge, and milling - wire cut discharge - heat treatment. A method of making die parts having the same life cycle as those produced by milling - grinding is developed with the milling - wire cut discharge - high temperature tempering method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.505-511
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• 1993

The results were obtained with changes according to the surface roughness of work roll and method to make the peak count on the roll in the temper rolling, and factors to affect to the work roll surface in actual rolling machine(ie. Temper mill). Conclusions are as follows. 1. E.D.T(Electro-discharge texturing)roll is more uniform roughness distribution than shot blasted roll and it's life time is two timees longer than that of shot blasted because it has more sine wave roughness. 2. The higher peak count of surface roughness, the more time is necessary to work roll texturing In shot blasting method, Surface roughness is relating to the grit size,impeller speed and hardness of roll material, But is can't control the peak count. 3. In shot blast texturing, Surface roughness of temper rolled strip which is transfered surface roughness of work roll is more ununiform than that of E.D.T roll 4. E.D.T roll has more uniform than the shot blasted roll and has more peak count than that of shot blasted roll. The surface of painted strip to image clarity is superior to that of shot blasted roll because E.D.T roll has more peak count and smooth surface.