• 월간포장계
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• 통권6호
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• pp.46-51
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• 1993

최근 대표적인 완충재로 사용되어 오던 EPS(발포폴리스티렌)의 사용이 규제됨에 따라 환경적응형 완충재의 중요성이 더욱 강조되고 있다. 완충재는 수송시 제품에 가해지는 충격을 줄여 제품을 최대한 보호하는 역할을 한다. 일반적으로 사용되고 있는 플라스틱 완충재로는 폴리에틸렌 폼(polyethylene foam), 폴리프로필렌 폼(polypropylene foam), 폴리우레탄 폼(polyuretane)등이 있고 종이를 소재로 한 형태도 있다. 이 글에서는

• 한국화재소방학회논문지
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• 제16권4호
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• pp.77-84
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• 2002

본 연구는 플라스틱재료 중 비드발포폴리스티렌폼, 압출발포폴리스티렌폼, 연질폴리우레탄폼, 경질폴리우레탄폼, 경질PVC파이프, 비닐장판, 폴리에틸렌폰(비난연), 폴리에틸렌폼(난연)를 대상으로 연소가스 독성평가를 위하여 NES 713 방법에 따라 발생되는 연소가스를 가스텍(GASTEC) 가스검지관을 이용하여 조사하였다. 연구결과 플라스틱재료의 연소시 발생되는 연소가스에 인간이 30분 동안 노출될 경우 사망에 이르는 독성지수 1 이상을 갖고 있었으며, 각 실험체의 독성지수 결과는 4.3∼179.2로 나타났으며 경질 PVC파이프가 179.2로 가장 높았다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.759-762
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• 2000

Rapid Prototyping (RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stacking, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain RP apparatus. The objective of this study is to develop and design a new RP process, Variable Lamination Manufacturing using expandable polystyrene foam sheet as part material (VLM-S), which can make up for the disadvantage of existing techniques, and to develop an apparatus to implement the process. In order to examine the possibility of practical utilization of the proposed VLM-S process for prototyping of a general three-dimensional shape, an auto-shift lever knob and a pyramid shape were fabricated.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.910-913
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• 2001

Rapid Prototyping(RP) techniques have unique characteristics according to their working principle: the stair-stepped surface of a part due to layer-by-layer stacking, low building speed, and additional post-processing to improve surface roughness. A new RP process, Variable Lamination Manufacturing by using expandable polystyrene foam(VLM-S), has been developed to overcome the unfavorable characteristics. The objective of this study is to investigate the thermal characteristics and skeleton size effects as the hotwire cuts EPS foam sheet in order to improve dimensional accuracy of the parts, which is produced by VLM-S. Empirical and analytical approaches are performed to find the relationship between cutting speed and heat input, and the relationship between maximum available cutting speed and heat input. In addition, empirical approaches are carried out to find the relationship between cutting error and skeleton size, and cutting deviation and skeleton size. Based on these results, the optimal hotwire cutting condition and available minimum skeleton size are derived. The outcomes of this study are reflecting in the enhancement of VLM-S input data generation S/W.

• 한국정밀공학회지
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• 제17권12호
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• pp.185-194
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• 2000

Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stacking, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain of RP apparatus. The objective of this study is to develop a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material(VLM-S), and to investigate characteristics of part material, cutting characteristics by using linear hotwire cutting system and bonding. Experiments were carried out to investigate mechanical properties of part material such as anisotropy and directional tensile strength. In order to obtain optimal dimensional accuracy, surface roughness, and reduced cutting time, addition experiments were performed to find the relationship between cutting speed and cutting offset of hotwire, and heat generation of hotwire per unit length. So, adhesion strength tests according to ASTM test procedure showed that delamination did not occur at bonded area. Based on the data, a clover-shape was fabricated using unit shape part(USP) it is generated hotwire cutting. The results of present study have been reflected on the enhancement of the VLM-S process and apparatus.

• 한국정밀공학회지
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• 제18권8호
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• pp.54-63
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• 2001

Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of a part due to layer-by-layer stacking, low build speed caused by point-by-point or line-by-line solidification to build one layer, and additional posts processing to improve surface roughness, so high cost is required to introduce and to maintain the RP apparatus. The objective of this study is to develop a new RP process, Variable Lamination Manufacturing by using expandable polystyrene foam sheet as part material(VLM-S), and to design an apparatus for implementation of the process. So, the process parameters and design criterions of the apparatus were defined and the techniques were proposed to satisfy the design criterion. Based on the results, a knob-shape, pyramid shape. and a solid block were fabricated on the apparatus in which unit shape part(USP) was generated for building each layer.

• 한국건설순환자원학회논문집
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• 제3권4호
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• pp.328-334
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• 2015

건축용 단열재는 에너지 절약을 목적으로 적용되며 불연 및 내화성능이 요구되는 부위는 무기계 섬유를 주재료로 사용하는 미네랄울 및 글라스울 소재가 적용된다. 하지만 무기계 소재인 미네랄울이나 글라스울은 특성상 수분에 취약하여 뭉침 및 처짐 현상 등이 발생하여 단열효과가 떨어지며 유기계 소재인 폴리스티렌폼이나 우레탄폼 등은 화재에 취약하고 일산화탄소 발생에 의한 가스유해성 등으로 적용에 한계를 갖고 있다. 본 연구에서는 폐유리분말과 플라이애시를 사용하여 가볍고 열전도율이 낮은 무기계 경량 발포소재를 제조하고 물리적 특성을 분석하여 단열용 제품으로서의 가능성을 확인하고자 하였다. 연구결과 폐유리분말과 플라이애시를 사용한 경량 발포소재는 균일한 공극을 형성하며 발포하였고 경량이며 불연재료이므로 불연성능 요구되는 부위에 사용이 가능하다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.1414-1417
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• 2004

A thick-layered RP process, transfer-type variable lamination manufacturing using expandable polystyrene foam (VLMST) has been developed to have the advantageous characteristics such as high building speed, low cost for introduction and maintenance of VLM-ST apparatus, and little staircase surface irregularities of parts. However, VLM-ST has difficulty fabricating an axisymmetric shape and a large-sized freeform shape because of the limited sloping angles and small build size. The objective of this paper is to develop a multi-functional hotwire cutting system using EPS-foam (MHC). MHC employs a four-axis synchronized hotwire cutter with the structure of two XY movable heads and a turntable. In order to examine the applicability of the developed MHC apparatus, an axisymmetric shape, a polyhedral shape and a large-sized freeform shape were fabricated on the apparatus.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.763-766
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• 2000

Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stackin, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain RP apparatus. The objective of this study is to develop software for automatic generation of unit shape part (USP) for a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material (VLM-S). In order to examine the applicability of the developed software to VLM-S, USP's of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

• 한국화재소방학회:학술대회논문집
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• 한국화재소방학회 2010년도 춘계학술논문발표회 논문집
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• pp.383-388
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• 2010

1999년 씨랜드 청소년 수련원 화재로 19명이 사망하여 샌드위치 패널의 위험성이 대두되었으며, 2008년도 이천 냉동창고 화재 그리고 최근 2009년 11월 19일에도 샌드위치 패널로 건축된 물류창고에서 화재가 발생하였다. 이러한 샌드위치 패널로 시공된 물류창고 등의 화재는 확대가 빠르므로 난연재 소재의 샌드위치 패널의 필요성에 대한 관심이 높아져 가고 있다. 따라서 본 연구에서는 폴리스티렌 폼을 심재로 한 샌드위치 패널의 장점에 난연성을 부과하여 화재 안전성을 도출하는 하고자 한다. 샌드위치 패널의 심재로 주로 사용되어지는 EPS 비드에 저가의 물유리를 코팅하여 난연성을 도출하고자 한다. 2차 발포 성형시에 물유리가 고온의 스팀에 씻겨 내려가지 않고 남아서 난연성을 나타내도록 하는 것이 목표이다.