• Journal of the Korea institute for structural maintenance and inspection
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• v.17 no.6
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• pp.130-137
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• 2013

This research was performed through the experimental design to get the statistical analysis on foamed concrete mixed plaster with hydrogen peroxide. In this experiment, we set the ratio of each material, which part of lightweight concrete, as experimental factors and evaluated on the mechanical properties by statistical analysis for response variables obtained from experiments. Experimental factors are plaster replacement, water binder ratio, and hydrogen peroxide ratio. Response variables are dry density, compressive strength, and flexural strength. Mixing design of the foamed concrete set up a total of 15 experimental points by Box-Behnken (BB) method of the response surface analysis. Thus, the results of a study were summarized as follows. Values of the probability in experimental factors (plaster replacement, water binder ratio and hydrogen peroxide ratio) on the response variables were estimated to be significant at the 95% of confidence limit. On response surface analysis for dry density of foamed concrete, water binder ratio and hydrogen peroxide ratio were estimated to be significant (${\alpha}$ = 0.05), and the relationship between the amount of void and the water content for dry density is inverse proportional. On response surface analysis for the compressive strength of foamed concrete, water binder ratio, hydrogen peroxide ratio and (hydrogen peroxide ratio)$^2$ was estimated to be significant (${\alpha}$ = 0.05). On response surface analysis for the flexural strength of foamed concrete, water binder ratio, hydrogen peroxide ratio was estimated to be significant (${\alpha}$ = 0.05). Through multi response surface analysis, we found the optimal area that meets performance goals.

• Proceedings of the Korean Institute of Industrial Safety Conference
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• 2002.11a
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• pp.311-315
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• 2002

Polyurethane 발포체는 우수한 단열 및 흡음특성 그리고 반응물질인 polyol과 isocyanate의 성분 및 배합비에 따라 여러가지 제품군으로 특성 설계가 가능하여 LNG 저장탱크, LNG 유조선의 cryogenic insulator, 육상 및 해상용 냉동 및 냉장시설물, 가전제품, 건축단열판넬 등에 널리 사용되고 있다. 그러나 난연성의 결여로 화재 발생시 급격한 연소반응과 유해가스 발생을 동반하여 화재안전 및 건강보건상 중대한 단점을 가지고 있다. 본 연구진은 PU발포체의 물성개선을 통한 난연특성 연구의 일환으로서 montmorillonite, hectorite, vermiculite의 layer silicate를 urethane 원료물질과 혼성발포 공정을 통해 난연복합체를 제조하여 UL94V, LOI, Morphology 등의 시험을 수행하였다.(중략)

• Proceedings of the Korean Society of Disaster Information Conference
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• 2017.11a
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• pp.241-242
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• 2017

본 논문에서는 폐유리를 재활용하는 발포유리에 대한 기술 및 활용방법에 대한 고찰을 통해 국내에서 적용 가능한 폐유리 재활용기술에 대하여 검토하였다. 폐유리를 재활용한 발포유리는 폐유리를 분쇄한 유리 미분에 규산나트륨, 탄산칼슘, 그라파이트 등의 발포제를 첨가하여 형틀에 넣고 가열을 하면, 유리분말은 소결(sinter)상태가 되는 약 $800^{\circ}C$ 정도가 되면 녹기 시작하고, 발포제는 분해되어 $O_2$와의 반응에서 발생하는 $CO_2$ 가스에 의한 기포가 발생하여 발포유리가 형성되는 제조 방식이다. 이러한 발포유리 방식으로 제작된 판재 및 배관 형태의 불연재료는 건설 및 LGN선박용으로 널리 활용되고 있고, 인공경량 골재의 형태는 건설용 채움재 및 빗물 저류용, 정화용으로 활용되고 있다. 이러한 활용 방식은 국내에서도 충분히 적용 가능한 방식이며, 국내에서의 적용을 통해 폐기물 및 환경부하 저감 효과를 높일 수 있다.

• Polymer(Korea)
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• v.25 no.5
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• pp.679-690
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• 2001

High resilience PU foams were prepared with polyether type cell opener. The influences of cell opener concentration on the kinetics, rheology, structural stability morphology and open cell content of the obtained foam were investigated and the role of cell opener during cell opening was determined. And mechanical properties as a function of cell opener concentration were studied. It was observed that urea formation reaction was delayed due to high hydrophilicity of cell opener The decrease of viscosity and the increase of tan $\delta$ were confirmed with increasing cell opener concentration so that the resulted foam had low structural stability and high open cell content. The deterioration of matrix and uniform dispersion of hydrogen-bonded urea in matrix with cell opener concentration was revealed by SEM analysis. As a result, elastic properties of the foam matrix were decreased due to high hydrophilicity of cell opener during the preparation of high resilience polyurethane foam and foam with high open cell content resulted. Hardness, tensile strength, tear strength, elongation of foam were decreased with increasing cell opener concentration.

• Polymer(Korea)
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• v.25 no.4
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• pp.528-535
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• 2001

Polyurethane specimens were mainly composed of polyol, MDI, silicone surfactant, and water. The effects of ethylene glycol on the cell size, forming magnification, cream time, gel time, take free time, final free rising height, and reactive temperature were investigated. The cyclopentane was used for PU foam as a physical blowing agent. The components were hand-mixed at about 5000 rpm within 4 seconds at room temperature. The mixtures with various ethylene glycol contents were foamed in the wood mold. When the index of isocyanate was fixed, as the amount of ethylene glycol increased, cell size and thermal conductivity were decreased by about 5.1% and 14%, respectively.

• Applied Chemistry for Engineering
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• v.16 no.4
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• pp.519-526
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• 2005

Hydrolysis of soda-lime waste glass was investigated to test the feasibility for use of waste glass as feed material in the production of foamed glass. The soda-lime glass, such as plate glass and various bottle glasses, was effectively hydrolyzed by steam and water under high pressure. The proper condition for the hydrolysis was found to be reaction temperature of $250^{\circ}C$ and reaction time of 2 h. Under this condition, the water content of hydrated glass through hydrolysis was 7.85~10.04%, allowing successful foaming process for production of foamed glass. Using Na as the modifying agent of glass was effective in the hydrolysis by water. The highest water content of hydrated glass was obtained when weight ratio of NaOH to the glass was 0.04.

• Polymer(Korea)
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• v.37 no.6
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• pp.685-693
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• 2013

The foams of a poly(lactic acid) modified by the reactive compounding were produced with the batch foaming technique using supercritical $CO_2(scCO_2)$. Experiments were performed at $105{\sim}135^{\circ}C$ and 12~24 MPa. The blowing ratio and foam structure were significantly affected by changing the temperature and pressure conditions in the foaming process. The blowing ratio first increased with increasing foaming temperature and saturation pressure, reached a maximum and then decreased with a further increase in the foaming temperature and saturation pressure. Decreasing the rate of depressurization permitted a longer period of cell growth and therefore larger microcellular structures were obtained.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.28 no.5
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• pp.199-205
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• 2018

A geopolymer was produced from coal ash generated from an integrated gasification combined cycle (IGCC) plant and its water resistance was evaluated. For this purpose, the geopolymer specimens were immersed in water for 30 days to measure changes in microstructure and alkalinity of the immersion liquid. Particularly, the experiment was carried out with foaming status of the geopolymers and parameters of room temperature aging condition, and immersion time. The foamed geopolymer containing 0.1 wt% Si-sludge had pores with a diameter of 1 to 3 mm and exhibited excellent foamability. Also, the calcium-silicate-hydrate crystal phase appeared in the foamed geopolymer. In the geopolymer immersion experiment, the pH of the immersion liquid increased with time, because the un-reacted alkali activator remained was dissolved in the immersion liquid. From the pH change of the immersion liquid, it was found that geopolymer reaction in the foamed specimen was completed faster than the non-foamed specimen. Through this study, it was possible to successfully produce foamed and non-foamed geopolymers recycled from IGCC coal ash. Also the necessary data for the safe application of IGCC coal ash-based geopolymers to areas where water resistance is needed were established; for example, the process conditions for room temperature aging time, effect of foaming status, immersion time and so on.

• Journal of the Korean Applied Science and Technology
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• v.33 no.4
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• pp.802-812
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• 2016

Silicone foam is very useful as flame resistant material for many industrial areas such as high performance gasketing, thermal shielding, vibration mounts, and press pads. A silicone foam was prepared through simultaneous crosslinking and foaming by hydrogen condensation reaction of a vinyl-containing polysiloxane (V-silicone) and a hydroxyl-containing polysiloxane (OH-silicone) with hydride containing polysiloxane (H-silicone) in the presence of platinum catalyst and imorganic filler at room temperature. This is more convenient process for silicone foam manufacturing than the conventional separated crosslinking and foaming systems. Funtionalized silicones we used in this experiment were consisted with a V-silicone containing 1,0 meq/g of vinyl groups and a viscosity of 20 Pa-s, an OH-silicone with 0.4 meq/g of hydroxyl groups and a viscosity from 50 Pa-s, and an H-silicone containing 7.5 meq/g of hydride groups and a viscosity of 0.06 Pa.s. The effects of compositions of functionalized silicones and additives, such as catalyst and filler on the structure and mechanical properties of silicone foam were studied. 0.5 wt% of Pt catalyst was enough to accelerate the foaming rate of silicone resins. The addition of OH-silicone with lower viscosity accelerates the initial foaming rate and decreases the foam density, but the addition of V-silicone with lower viscosity reduces the tensile strength as well as the elongation. The final foam density, tensile strength, and elogation of silicone foam prepared under the SF-3 condition increase maximum to $0.58g/cm^3$, $3,51kg_f/cm^2$, and 176 %, repectively. We found out the filler alumina also played an important role to improve the mechanical properties of silicone foams in our foaming system.

• Polymer(Korea)
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• v.24 no.4
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• pp.529-537
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• 2000

The effects of the gel content on the cell structures of PP sheets by using an electron-curing system were investigated. Three extruded PP sheets crosslinked by three different doses were used for the batch foaming process with the supercritical state $CO_2$. Experiments were also performed in order to study the effects of the gel content, saturation pressure and temperature on cell structures. Then foaming conditions, such as temperature and duration of time, were changed. The amount of gas absorbed into PP samples was not affected by gel contents and the operating condition of saturation pressure, which was higher than 2000 psi. The foam cells of PP with a low gel content grew irregularly at a higher foaming temperature and for a longer duration of foaming time. However, PP samples with high gel content showed even cell structures and narrow tell size distributions under the severe conditions of high foaming temperatures and long duration of foaming time.