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A Study on the Design of Transmission Oil-Seal Using 2D Finite Element Analysis (2D 유한요소해석을 이용한 트랜스미션 오일 씰 설계에 관한 연구)

  • Yoon, Hyun-cheol;Jeon, Gi Hyun;Choi, Ju Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.85-93
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    • 2019
  • Oil seals are most essential parts in mechanical lubrication system to maintain the close gaps between stationary and high rotating components, and to help prevent oil leakages. Oil seals also can prevent harmful contaminants entering from outside to machinery, especially in severe environments. Therefore, the oil seals have an important performance in the machinery components. The performance of the oil seals are influenced by the design variables such as amount of interference gap between the main lip and shaft, the angle of main lip at air and oil sides and the distance between the garter spring and main lip. In the present study, a finite element analysis was performed to evaluate the oil seal performance with the considerations of number of oil seal dust lips and angle of the lip at oil side with the different design variables. As a result from the FEM analysis, the stress and contact pressure distributions was derived, based on this, performance of the sealing and durability were determined.

Effect of sodium hexa-meta phosphate as pore-sealing agent on the corrosion performance of Al-Zn coating deposited by twin-wire arc thermal spray process in 3.5 wt.% NaCl solution (3.5 중량% NaCl 용액에서 쌍선 아크 용사 공정으로 증착된 Al-Zn 코팅의 부식 성능에 대한 기공 밀봉제로서의 헥사메타인산나트륨의 영향)

  • Singh, Jitendra Kumar;Adnin, Raihana Jannat;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.81-82
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    • 2022
  • Al and Zn are used to protect the steel structures from corrosion. In the present studies, 15Al-85Zn alloy wires has been used for the deposition of coating by arc thermal spray process. Moreover, this process of coating exhibited severe defects formation, therefore, this coating was post-treated with different concentrations i.e. 0.05, 0.1 and 0.5M sodium hexa meta phosphate (Na6[(PO3)6]: SHMP) to fill to defects of deposited coatings and assessed their corrosion resistance in 3.5 wt.% NaCl solution with exposure periods. After the treatment, the porosity of the coating reduced significantly by formation of composite oxide films onto the coating surface. Initially, 0.5 M SHMP treated coating exhibited highest in total impedance due to significant reduction of porosity but once the exposure periods are extended, the composite oxides are dissolved, thus, total impedance is decreased.

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Development of Crushing Device for Whole Crop Silage and the Characteristics of Crushed Whole Crop Silage (총체맥류 분쇄기 개발 및 분쇄 총체맥류 사일리지의 품질 특성)

  • Lee, Sunghyoun;Yu, Byeongkee;Ju, Sunyi;Park, Taeil
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.36 no.4
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    • pp.344-349
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    • 2016
  • This study was conducted to evaluate the possibility of expanding the usage of whole crop silage from beef cattle and dairy cow to hogs and chickens. For this purpose, a crushing device was developed to crush whole crop silage. The crushed silage was sealed, and analyzed for its feed value. The silage varieties used for the experiment included Saessal barley and Geumgang wheat. Whole crop barley and wheat were crushed in the crushing system as a whole without separating stems, leaves, grains, etc.. When the crushed whole crop silages (CWCS) were analyzed, full grain, grains above 10 mm in size, grains 5~10 mm in size, and grains below 5 mm in size accounted for, 20%, 4%, 27%, and 49 %, respectively. In order to facilitate the fermentation of CWCS, inoculated some fermenter into each CWCS sample (barley or wheat). As control, another set of sample was not inoculated. Crude protein (CP), ether extract (EE), crude fiber (CF), neutral detergent fiber (NDF), acid detergent fiber (ADF), lignin, cellulose content, total digestible nutrient (TDN), and relative feed value (RFV) of fermenter-inoculated Saessal barley were 2.45 %, 1.61%, 8.95%, 16.94%, 9.52%, 1.01%, 8.51%, 81.38%, and 447.5%, respectively. The CP, EE, CF, NDF, ADF, lignin, cellulose content, TDN, and RFV in the other sample of Saessal barley without inoculation of fermenter were 2.57%, 1.62%, 9.61%, 18.25%, 10.13%, 1.10%, 9.04%, 80.90%, and 412.9%, respectively. The CP, EE, CF, NDF, ADF, lignin, cellulose content, TDN, and RFV of fermenter-inoculated Geumgang wheat sample were 2.43%, 1.27%, 10.99%, 19.49%, 11.23%, 1.46%, 9.77%, 80.03%, and 382.6%, respectively. The CP, EE, CF, NDF, ADF, lignin, cellulose content, TDN, RFV of the other set sample of Geumgang wheat sample without the inoculation of fermenter were 2.28%, 1.44%, 10.08%, 18.02%, 10.44%, 1.26%, 9.18%, 80.65%, and 416.9%, respectively. The TDN and RFV content in the fermenter-inoculated Saessal barley were 81.38% and 447.5%, respectively, while the one in the fermenter-inoculated Geumgang wheat were 80.03% and 382.6% respectively. When the feed value of whole crop barley and wheat silage without crushing process was compared to the feed value of whole crop barley and wheat silage made from crushing system, the latter appeared to be higher than the former. This could be due to the process of sealing the crushed silage which might have minimized air content between samples and shortened the golden period of fermentation. In conclusion, these results indicate that a crushing process might be needed to facilitate fermentation and improve the quality of silage when making whole crop silage.

Quality Change and Weight Loss of Fresh Ginseng Individually Packaged in a Soft Film According to its Storage Condition (연포장재 필름으로 개별포장한 수삼의 저장조건에 따른 외관품질 변화 및 개체무게 감소)

  • 손현주;김은희;이성계;노길봉
    • Journal of Ginseng Research
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    • v.25 no.3
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    • pp.122-126
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    • 2001
  • Fresh ginseng was washed with water and packaged individually in a soft film bag (ONY/LDPE/L-LDPE;200${\times}$300mm, 90$\mu\textrm{m}$), then stored at 25$^{\circ}C$, 10$^{\circ}C$, or 4$^{\circ}C$ to investigate quality and weight changes of the packaged fresh ginseng according to its storage time. Softening was the major phenomenon which influenced on the quality of the packaged fresh ginseng while spoilage and color-change were relatively minor phenomena. There were very good correlations not only between the quality change rate constant and the storage temperature but between the weight change rate constant and the storage temperature. This result suggests that the shelf-life and the weight loss of the packaged fresh ginseng being store at low temperature can be estimated by an accelaerated sotrage test.

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A Study on the Friction and Wear Characteristics of Contact Sealing Units for a Small Hydro-power Turbine Under Various Rubbing Conditions (마찰접촉조건에 따른 소수력 수차용 밀봉장치의 마찰.마멸특성 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.314-319
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    • 2006
  • In this paper, the friction and wear characteristics of contact type sealing unit far a water turbine have been presented. The sealing unit for a small hydropower generation is to stop a leakage of circulating water from an outside of an impeller to an inside of a rolling bearing. The friction heating between a seal ring and a seal seat may radically increase a surface temperature in which increase a power loss and wear on the rubbing surface. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Victors hardness and the hardness of silicone carbide of SiC is 714.1 in Victors hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces are a dry friction, a water film friction and a mixed friction that is contaminated by a dust, silt, and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat in primary sealing unit. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components.

A Study on the sealing Characteristic of Automobile Waterproof Connector (자동차용 방수커넥터의 밀봉특성에 관한 연구)

  • Ko, Young-Bae;Park, Hyung-Pil;Lee, Jeong-Won;Cha, Baeg-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.4
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    • pp.1859-1864
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    • 2014
  • Liquid silicone rubber(LSR) has been applied to various products such as electronic devices owing to its excellent thermal and chemical resistance. Hyperelastic materials, however, have properties distinguished from general metal materials. Hyperelastic materials show elastic behaviors in the range of large deformation in which load has the nonlinear relation with deformation. In addition, they have characteristics of nonlinearity, incompressibility, in large scale. On account of such characteristics, there are many difficulties in design and production using these materials. In this study, the load-deformation relation obtained from tension and compression tests was applied to finite element analysis in order to design waterproof connectors for automobiles. Furthermore, the effectiveness of the finite element analysis was confirmed by comparing the results of analysis with those of performance tests.

Development of Quality Analysis Method and System for SOFC (SOFC용 셀의 품질관리 기법개발)

  • Lee, InSung;Park, YoungMin;Kim, DoHyeong;Jun, JoongHwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.81.1-81.1
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    • 2010
  • SOFC 발전시스템의 상용화를 위해 선행되어야 할 것은 스택의 안정적 출력 및 신뢰성 확보이다. 이를 이루기 위해서는 스택을 구성하는 구성요소의 신뢰성 있는 규격 및 검수가 필요하다. 즉, 셀, 밀봉재, 분리판 및 집전체로 대변되는 구성요소들이 스택에 장착되었을 때 그 기능을 최대한 발휘하면서도 점진적 또는 급격한 품질저하가 발생되지 말아야 한다. 특히, 셀의 경우 스택의 성능에 직접적인 영향을 미치는 구성요소로서 품질에 대한 명확한 검수기준이 필요하다. SOFC용 셀은 다공성 anode, 치밀한 전해질, 그리고 다공성 cathode로 구성된 세라믹 소결체이다. 이 때 치밀한 전해질에 결함이 내재되어 있거나 물리적 힘에 의해 신규로 발생할 경우, 연료로 사용되는 수소와 공기가 만나는 cross-over가 발생하게 된다. Cross-over는 연료가 소모되는 문제도 있지만 발열로 인한 Hot spot을 형성시켜서 주변과의 온도구배를 유발하고, 이로 인해 고체 전해질의 균열전파를 일으킬 수 있고 나아가 급격한 셀의 파괴를 야기할 수 있다. 본 연구에서는 SOFC에 사용되는 셀의 형상측정, 물리적 강도 및 결함 검출을 위한 검수기법을 개발하여 스택의 신뢰성 향상과 향후 규격표준화를 위한 기반을 제공하고자, 평판형 셀의 3차원 형상을 정밀하게 측정하는 장치와 일정 면압을 인가하여 특정 형상을 갖고 있는 셀의 물리적 파괴여부를 판단할 수 있는 장치, 그리고 셀의 전해질에 내재된 결함을 검출할 수 있는 장치를 제작하였다. 본 장치들은 $1,000cm^2$급 평판형 셀까지 검수할 수 있도록 고안하여 양산시스템에 접목시킬 수 있도록 고안된 것이다. 본 장치들을 이용한 검수결과, 현재 $700cm^2$급 평판형 셀의 경우 최대 camber가 4mm 이하, 전해질의 He leak rate는 $5{\times}10^{-5}mbar.l/s.cm^2$ 이하라는 검수규격을 본 연구소에서 운전하는 스택에 1차적으로 적용하였으며 현재 검수규격의 신뢰성 및 강화를 위한 연구를 수행 중에 있다.

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Changes of Physicochemical Characteristics of Acanthopanax senticosus Extract during Storage (오가피 추출액의 저장조건에 따른 이화학적 특성변화)

  • Chung Hun-Sik;Youn Kwang-Sup
    • Food Science and Preservation
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    • v.12 no.3
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    • pp.204-208
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    • 2005
  • This study was conducted to investigate the effects of temperature and packaging on the quality characteristics of hot-water extract from Acanthopanax senticosus. The herb samples, ground and sifted($8{\sim}20$ mesh), were extracted by a boiling($100^{\circ}C$) water under the atmospheric pressure for 2 hrs. The extract was packed with out nylon PE(0.08 mm) pouch and kept under the condition(40 and $60^{\circ}C$) for 10 days. The reduction of turbidity, pH, polyphenol amount and DPPH radical scavenging activity of extract were retarded by packaging under the low temperature. Titratable acidity was increased with packaging at high temperature. Soluble solid content was not affected by packaging and temperature condition. The changes of quality characteristics followed the first-order reaction rate. Arrhenius equation was applied to determine the effects of temperature on the reaction rate constant, showing high $R^2$. These results suggested that packaging under lower temperature can be utilized for maintaining the quality of A senticosus extract.

A Study of in-vitro Performances of the Intracardiac Axial Flow Pump (심장내 이식형 축류 혈액펌프의 in-vitro특성에 관한 연구)

  • 김동욱;삼전부호희
    • Journal of Biomedical Engineering Research
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    • v.19 no.1
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    • pp.33-38
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    • 1998
  • The intracardiac axial flow pump has been developed This device has several advantages: it fits well anatomically, its blood-contacting surface is small, and it is implanted as easily as an artificial heart valve replacement. The axial flow pump consists of an impeller and a motor, both of which are encased in a housing. Two types of impeller with 4 vanes and 6 vanes are used. Sealing of the motor shaft is achieved by means of a ferrofluidic seal. A flow of 5$\ell$/min was obtained at a differential pressure of 100mmHg with a motor speed of 7091rpm with the 4-vane impeller and 6402rpm with the 6-vane impeller. Sealing was kept against a pressure of 150mmHg at 7000rpm with the 4-vane impeller and 6402rpm with the 6-vane impeller. Sealing was kept against a pressure of 150mmHg at 7000rpm over 24 hours. The index of hemolysis was 0.056 with the 4-vane impeller and 0.214 with the 6-vane impeller. The intracardiac axial flow pump is a very promising circulatory support.

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Effects of Fly Ash on Chloride Binding Capacity in Cement Pastes (시멘트 페이스트 내의 염화물 고정화에 미치는 플라이 애쉬의 영향)

  • 소승영;소양섭
    • Magazine of the Korea Concrete Institute
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    • v.7 no.6
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    • pp.209-215
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    • 1995
  • Corrosion of steel reinforcment is the most significant factor of deterioration in reinforced concrete structures. Chloride ion is considered one of the most common culprits in the corrosion of steel in concrete. It breaks down the passive film and allows the steel to corrode actively at a high rate. The main objective of this study is to determine the critical chloride ion concentrations in the pore solutions and chloride binding effect of cement pastes made with and without fly ash. Cement pastes with water-binder ratio of 0.5, allowed to hydrate in sealed containers for 28 days and to express pore solution. The expressed pore fluids were analyzed for chloride and hydroxyl ion concentrations. Evaporable water on paralled specimens was determined a.s the loss of weight per 100g of unhydreded cement when the specimens were heated to constant weight at 105'C. It was found that the replaced cement with fly ash has negligible influnce on the chloride binding and chloride binding capacity and rises the $Cl^-$ /$OH^-$ ratio in pore solution.