• Journal of Korean Society of Industrial and Systems Engineering
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• v.30 no.2
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• pp.1-7
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• 2007

재료의 중량과 강도는 기계부품 특히 항공기의 부품에 중요한 요소가 되므로 가볍고 강인한 열처리 강화 알루미늄이나 티타늄 등이 많이 사용된다. 그러나 알루미늄은 용융점이 낮기 때문에 기계 가공 시 발생되는 열에 의해 부품이 얇고 길수록 쉽게 변형된다. 본 연구는 end milling 가공에서 최적의 절삭 parameter를 선정하여 열 변형을 최소화한다. 밀링 가공의 절삭속도, 이송속도, 절삭 깊이를 실험 인자로 정하여 다구찌 방법으로 실험을 계획하고 얇은 시편을 절삭하여 특성을 측정한다. 결과를 분산분석 (ANOVA) 과 signal to noise 비를 (SNR) 분석하여 최소 열 변형의 절삭 parameter를 찾는다. 실험의 data를 SQL database 프로그램화하여 다양한 절삭 환경에서 최소 열 변형과 최소 표면거칠기의 parameter를 찾을 수 있도록 하였다.

• Journal of the Korean Society of Industry Convergence
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• v.4 no.3
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• pp.257-261
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• 2001

이 연구는 밀링가공시 체터진동을 억제하기 위하여 부등각 앤드밀(나선각이 서로 다른 앤드밀)을 사용하여 절삭가공을 수행 한 후, 그 가공특성을 고찰한 것으로 가공표면의 기하학적 오차를 일반적으로 사용하는 등각 엔드밀에 의한 값과 실험에 의해 비교 검토한 결과, 두 엔드밀 모두 가공표면의 기하학적 오차는 유사함 나타내고 있으나, 부등각 엔드밀의 절대오차는 등각 엔드밀 보다 더 적은 경향을 나타내고 있다. 이들의 오차는 상향절삭보다 하야절삭 가공했을 때가 더 큰 것으로 나타났다. 더구나, 등각 엔드밀과 부등각 엔드밀과의 절대오차가 다르게 나타난 것은 밀링가공시 사용한 절삭날 인선에 의하여 완전히 의존되어지며, 또한 다른 나선각에 의해 기인된 각각의 절삭날에 대한 절삭날당 이송비의 변화에 의한 원인이라는 것을 명백히 알 수 있었다.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.1
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• pp.101-107
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• 2011

Analytical solution of micro-scale milling process is presented in order to suggest available machining conditions. The size effect should be considered to determine cutting characteristics in micro-scale cutting. The feed per tooth is the most dominant cutting parameter related to the size effect in micro-scale milling process. In order to determine the feed per tooth at which chips can be formed, the finite element method is used. The finite element method is employed by utilizing the Johnson-Cook (JC) model as a constitutive model of work material flow stress. Machining experiments are performed to validate the simulation results by using a micro-machining stage. The validation is conducted by observing cutting force signals from a cutting tool and the conditions of the machined surface of the workpiece.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.9
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• pp.839-849
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• 2015

This paper deals with an experimental technique for monitoring machining conditions by analyzing cutting-force vibration measured at a milling machine. This technique is based on the relationship of the cutting-force vibrations with the feed rate and cutting depth as reported earlier. The measurement system consists of dynamic force transducers and a signal amplifier. The analysis system includes an oscilloscope and a computer with a LabVIEW program. Experiments were carried out at various feed rates and cutting depths, while the rotating speed was kept constant. The magnitude of the cutting force vibration component corresponding to the number of cutting edges multiplied by the frequency of rotation was linearly correlated with the machining conditions. When one condition of machining is known, another condition can be identified by analyzing the cutting-force vibration.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.26 no.1
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• pp.35-40
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• 2016

End milling process is one of the broadly used manufacturing process for precision machined parts and products. Machining performance is often limited by chatter vibration at the tool-workpiece interface. Chatter vibration is a type of machining self-excited vibration which originated from the variation in cutting forces and the flexibility of the machine tool structure. Even though lots of cutting tooling methods are developed and used in machining process, precise analysis of cutting tooling effect in view of chatter vibration behavior. This study presents numerical and experimental approaches to verify and effects of various cutting parameters to affect to chatter vibration stability. Acquired knowledge from this study will apply the optimal cutting conditions to improve a machining process.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.10
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• pp.1493-1498
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• 2010

This paper present the characteristics of micro- and meso-scale milling processes in which compressed cold air, minimum quantity lubrication (MQL) and $MoS_2$ nanofluid MQL are used. For process characterization, the microand meso-scale milling experiments are conducted using desktop meso-scale machine tool system and the surface roughness is measured. The experimental results show that the use of compressed chilly air and nanofluid MQL in the micro- and meso-scale milling processes is effective in improving the surface finish.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.6
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• pp.81-88
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• 2022

Titanium alloy (Ti-6Al-4V) has excellent mechanical properties and high specific strength; therefore, it is widely used in aerospace, automobile, defense, engine parts, and bio fields. Particularly in the aerospace field, as it has a low specific gravity and rigidity, it is used for the purpose of increasing energy efficiency through weight reduction of parts, and most have a thin-walled structure. However, it is extremely difficult to machine thin-walled shapes owing to vibration and deformation. In the case of thin-walled structures, the cutting forces and vibrations rapidly increase depending on the cutting conditions, significantly affecting the surface integrity and tool life. In this study, machining experiments on thin-wall milling of a titanium alloy (Ti-6Al-4V) were conducted for each experimental condition with different axial depths of cut, radial depth of cut, and machining sequence. The machining characteristics were analyzed, and an effective machining method was derived by a comprehensive analysis of the machined surface conditions and cutting signals.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.270-273
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• 2002

This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in milling process from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.9
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• pp.62-67
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• 1999

In milling, cutting tool ins directly attached to spindle and this tells that spindle can provide very useful information on the cutting tool condition such as wear or breakage. Since spindle is rotating at a high speed, measuring spindle velocity using a noncontacting measurement system gives the best information which can be obtained. Due to the force applied to spindle through cutting tool, velocity of spindle changes. And any change in cutting tool condition affects cutting force and consequently spindle vibration. With the intent of continuously monitoring cutting tool condition in intermittent machining operations in a benign manner, a noncontacting velocity measurement system using a laser Doppler velocimeter was assembled to measure spindle torsional vibration. Spindle vibration was measured and analysis of it in the frequency domain yielded a measure which corresponded to amount of cutting tool wear in milling.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.262-262
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• 2004

오오스테나이트 스테인리스강은 강도, 연성, 인성, 내식성 등이 우수하여 광범위하게 사용되고 있지만 절삭 시 전단저항이 크므로 절삭날 결손이나 용융을 유발하여 가공면을 안정시키기 어려우며 난삭재로서 가공경화가 매우 큰 재료이다. 그리고 질소를 약 0.1wt.％ 첨가한 316LN강은 316L강에 비해 고온강도 특성이 우수하여 주목받고 있는 새로운 재료이이지만, 저탄소의 강도 약점을 보완하기 위하여 고용강화원소로 질소를 첨가하기 때문에 높은 강도로 인하여 절삭가공에 난점이 있으므로 이 재료를 응용하기 위해서는 절삭 시 재료 표층부에 발생하는 가공 변질층에 관한 연구가 필요하다.(중략)