• Journal of the Korean Society for Precision Engineering
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• v.21 no.12
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• pp.21-28
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• 2004

In modem manufacturing industries such as the airplane and automobile, aluminum alloys which are remarkable in durability have been utilized effectively. High-speed machining technology for surface roughness quality of workpiece has been applied in these fields. Higher cutting speed and feedrates lead to a reduction of machining time and increase of surface quality. Furthermore, the reduction of time required for polishing or lapping of machined surfaces improves the production rate. Traditional milling process for high speed cutting can be machined with end mill tool. However, such processes are generally cost-expensive and have low material removal rate. Thus, in this paper, face milling cutter which gives high MRR has developed face milling cutter body for the high speed machining of light alloy to overcome the problems. Also vibration experiment to detect natural frequency in free state and frequency characteristics during machining are performed to escape resonance.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2000.04a
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• pp.409-412
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• 2000

금형가공에 사용되는 밀링머신의 가공시 공구와 피삭재의 접합면에서 버가 생성되며, 이러한 버의 생성에 따라 작업효율 감소 및 생산비의 비효율적 낭비를 가져오게 된다. ［l］밀링 작업시 버가 생성되는 메카니즘을 파악하여 임의의 형상을 가진 공작물을 밀링작업할 때의 버의 형태와 Exit 각 등을 제공하는 프로그램을 개발하려 한다. 여기에서 핵심적인 피삭재의 형상 데이터 인식, 절삭영역 인식, 공구와 피삭재의 접점 및 그 Exit 각을 결정하는 알고리즘을 소개한다. 이러한 과정을 통해 Exit 버 알고리즘에 대한 연구를 수행하고자 하며, concave를 포함한 여러가지 형상의 피삭재를 대상으로 Exit 버에 대한 접근을 시도하여 실제 작업에선 와 유사한 환경에 대해 고려함으로써 버의 감소 및 작업 효율성의 증가를 위한 기초 연구를 수행한다. 또 이를 이용하여 Windows 환경에서의 버 예측 프로그램을 개발한다.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.5
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• pp.110-119
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• 1998

Dynamic cutting force variations in milling process were measured indirectly using spindle motor current. Magnitude of the spindle motor current is independent of cutting direction. Quasi-static sensitivity of the spindle motor current is higher than that of the feed motor current. Dynamic sensitivity of the spindle motor current is lower but cutting force was correctly represented by spindle RMS current in rough milling. In rough milling, chipping and tool fracture were well detected by the proposed tool fracture index using spindle motor current.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.12
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• pp.86-92
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• 2002

This paper presents a new model of NC verification in NC milling using z-map. The model can describe the motion of machine tool like a real machine effectively. The model uses x, y, and z directional feed rate as well as cutting data for modeling Z-map of workpiece. The model verifies the over-cut, the under-cut and the surface topography using NC codes and cutting conditions. To investigate the performance of the model, simulation study was carried out. As the results, the model gave the geometry accuracy of workpiece, the surface topography, and the chip loads.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.20-25
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• 1994

절삭공정의 자동화의 무인화를 달성하기 위해서는 경험을 가진 작업자의 역활이 컴퓨터에 의한 자동적인 감시 및 제어시스템으로 대체되어야 한다. 특히 공작기계에서 발생할 수 있는 자체의 고장이나 절삭과정중에 발생하는 이상상태를 실시간으로 검출하여 원인을 자동적으로 진달 할 수 있어야 한다. 절삭가공 공작기계의 이상상태 감시 및 진단의 현황을 살펴보면 주로 공구상태의 감시와 채터 감시가 연구의 대상 이 되고 있다. 공구상태의 감시는 공구의 마모와 파단을 검출하고 있다. 이 중에서 공구의 파단은 발생 즉시 실시간으로 감시되어야 한다. 밀링작업에서는 1회전 이내의 공구회전에 파단을 검출하고 기계를 정지시켜야 한다. 최근의 절삭가공에서는 절삭공구로 강력절삭을 위해 고경도 재료를 사용함에 따라 공구의 파단이 빈번하게 발생하고 있다. 정면밀링과 같은 단속절상에서는 절삭날이 큰 충격을 받으므로 더욱 파단에 대한 감시가 필요하다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.161-162
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• 2012

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.25-26
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• 2013

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.1221-1222
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• 2013

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.4
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• pp.1871-1878
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• 2014

PMMA (Polymethyle-methacrylate) optical components have recently been increasingly used as one of the important part of the high precision equipments. This research presents comparatively the surface preparation of light incident plane, LIP (Light Incident Plane) of LGP (Light Guide Panel) by end milling, high speed shaping, and vibration assisted high speed shaping. From several experiments, the results show that the surface quality was improved in high speed shaping and the vibration assisted HSS show not only decreasing waviness and breakage also raising the straightness property. For applying high speed shaping and vibration assisted HSS, an additional tool post was developed and experimentally used.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.1
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• pp.48-56
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• 2009

This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications. This study can also be provided a basic knowledge for further research of micro factory development.