• Title/Summary/Keyword: 미접착

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A Debonding Detection Technique for FRP/Rubber Interface by Ultrasonic Phase Reversal (초음파 위상 반전에 의한 FRP/고무 접착 계면의 미접착 결함 검출 연구)

  • Kim, Dong-Ryun;Lim, Soo-Yong;Chung, Sang-Ki
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.2
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    • pp.9-16
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    • 2009
  • The object of this study is to develop new examination technique for detecting debond in adhesive interface of different kinds of materials. Ultrasonic signal was modeled by theoretically analyzing ultrasonic propagation phenomenon of the adhesive interface and debonding interface. The test method using the phase reversal of the debonding interface applied to the FRP/Rubber test block. Aluminum/Rubber test block with the flat bottom hole was manufactured to evaluate quantitatively the minimum detection ability of defects. The pulse echo reflection method and the phase reversal method were mutually compared and it was estimated that the phase reversal method could detect the debond on the basis of the theoretically predicted ultrasonic signal and ultrasonic test data.

Debonding Detection Techniques of FRP/Rubber Interface by the Ultrasonic Phase Reversal (초음파 위상 반전에 의한 FRP/고무 접착계면의 미접착 결함 검출 연구)

  • Kim Dong-Ryun;Chung Sang-Ki;Lee Sang-Woo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.11-16
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    • 2006
  • The object of this study is to develop new examination techniques for detecting the debonds in adhesive interface of different kinds of the material. Ultrasonic signal was modeled by theoretically analyzing ultrasonic propagation phenomenon of the adhesive interface and debonding interface. The test method using the phase reversal of the debonding interface applied to the FRP/Rubber test block. Aluminum/Rubber test block with the flat bottom hole was manufactured to quantitatively evaluate the minimum detection ability of the defects. The pulse echo reflection method and the phase reversal method were mutually compared and it was estimated that the phase reversal method could detect the debonds on the basis of the theoretically predicted ultrasonic signal and ultrasonic test data.

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Analysis of Ultrasonic Resonance Signal in Multi-Layered Structure (다중접착구조물의 초음파 공진 신호 분석)

  • Kim, Dong-Ryun;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.4
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    • pp.401-409
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    • 2012
  • Ultrasonic testing are far superior to other nondestructive tests for detecting the disbond interface which occurred in adhesive interface. However, a solid rocket motor consisting of a steel case, rubber insulation, liner, and propellant poses many difficulties for analyzing ultrasonic waves because of the superposition of reflected waves and large differences in acoustic impedance of various materials. Therefore, ultrasonic tests for detecting the disbond interface in solid rocket motor have been applied in very limited areas between the steel case and rubber insulation using an automatic C-scan system. The existing ultrasonic test cannot detect the disbond interface between the liner and propellant of a solid rocket motor because most of the ultrasonic waves are absorbed in the rubber material which has low acoustic impedance. This problem could be overcome by analyzing the resonance frequency from the frequency spectrum using the ultrasonic resonance method. In this paper, a new technique to detect the disbond interface between the liner and propellant using ultrasonic resonance characteristics is discussed in detail.

Inspection Technology of Detection of Propellant/Liner Debond Using Ultrasonic Multi-reflection (초음파 다중 반사를 이용한 추진제/라이너 미접착 검출 기법 연구)

  • Na, Sung-Youb;Kim, Dong-Ryun;Ryoo, Baek-Neung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.17-21
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    • 2007
  • Ultrasonic inspection method is more profitable than X-ray radiographic inspection in cost and effect of defect detection such as debond, and it doesn't need special facilities. The method can also be a possible real time inspection with safety. This report explains the experiment and theoretical modeling analysis of the inspection methods of propellant/liner debond using ultrasonic multi-reflection in rocket motor. From the results, it is possible to detect the defect of propellant/liner debond and its signal is distinguishable with normal. And, it is approximately coincide with both experimental signal and modeling.

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Study on the Debonding Detection Techniques of Liner/Propellant Interface of Rocket Motor (추진기관의 라이너/추진제 미접착 검출 기법 연구)

  • Kim, Dong-Ryun;Ryoo, Baek-Neung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.2
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    • pp.40-47
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    • 2008
  • It is known that the adhesive interface testing of the rocket motor using the ultrasonic wave is superior to the other testing methods about the ability to economical detect the defects. But, the signal analysis of the ultrasonic wave takes a lot of time and efforts because the time interval of the transmitted pulse and the received pulse is too short to separate the reflected signals due to the multi-layers of the rocket motor. The ultrasonic testing of rocket motor have only applied to the automatic system about extremely limited areas like the debond in adhesive interface between the motor case and the insulator. In this study the new technique to detect the debond between the liner and the propellant using the property of the resonance and the lamb waves instead of the existing ultrasonic testing was described.

Study on the Debonding Detection Techniques of Liner/Propellant Interface of Rocket Motor (추진기관의 라이너/추진제 미접착 검출 기법 연구)

  • Kim, Dong-Ryun;Ryoo, Baek-Neung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.55-59
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    • 2007
  • It is known that the adhesive interface testing of the rocket motor which using the ultrasonic wave iS superior to the other testing methods about the economically detectable abiliη of the defects. But, the signal analysis of the ultrasonic wave takes too much time and effort that the time interval of the transmitted pulse and the received pulse is too short to be separated the reflected signals because the structure of the rocket motor is multi-layers. The ultrasonic testing of rocket motor have been only applied with automatic system about extremely limited area like the debond in adhesive interface between the motor case and insulator. In this study the new technique to detect the debond between the liner and the propellant using the property of the resonance and Lamb waves was described as comparing the existence ultrasonic testing.

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Ultrasonic Inspection Technology of Defect Detection of Propellant/Liner Debond & Propellant Microcrack (초음파를 이용한 추진제/라이너 미접착 및 추진제 미세 크랙의 결함 검출 기법)

  • Na, Sung-Youb
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.1
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    • pp.34-42
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    • 2007
  • Ultrasonic inspection method is more profitable than X-ray radiographic inspection in cost and effect of defect detection such as debond, damage, and it doesn't need special constructions. The method can also be a possible real time inspection with safety. This report explains 1)the experiment and analysis of ultrasonic property of solid propellant, 2)the inspection methods of propellant/liner debond by inside or outside inspection, and 3)the inspection methods of propellant microcrack by damage. From the results, it is possible to detect the defect of propellant/liner debond by inside or outside inspection. Futhermore, it can be possible to detect the propellant microcrack caused by damage using the ultrasonic attenuation.

Analysis of Ultrasonic Resonance Signal for Detecting the Defect of Adhesive Interface in Exit Cone (확대부 내열재의 접착계면 결함 검출을 위한 초음파 공진 신호 분석)

  • Kim, Dong-Ryun;Kim, Jae-Hoon;Lim, Soo-Yong;Park, Sung-Han;Yeh, Byung-Hahn
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.230-237
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    • 2012
  • The ultrasonic resonance method was applied to detect the disbond interface and empty layer between steel and FRP of the exit cone. The ultrasonic resonance method can easily detect the disbond interface and empty layer by amplifying the ultrasonic signal, but pulse echo method is difficult to distinguish adhesive interface from disbond interface or empty layer. The resonance frequency was predicted using the pressure reflection coefficient of 3-layered medium, and measured from ultrasonic signal of the test block using Fast Fourier Transform. The ultrasonic resonance proved that the predicted resonance frequency was in good agreement with the measured resonance frequency.

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Influence of Rheological Properties of Adhesive Polymer on Strain Energy Release Rate of Mode I and Adhesive Tensile Strength (모드I의 변형 에너지 해방율과 인장 접착강도에 미치는 접착제 고분자의 유변특성의 영향)

  • H. Mizumachi
    • The Korean Journal of Rheology
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    • v.8 no.2
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    • pp.129-138
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    • 1996
  • 접착강도는 접착제의 점탄성을 반영한 온도·속도 의존성을 나타낸다는 것이 잘 알 려져있다. 특히 유리전이온도(Tg)에서의 역학적 완화기구가 접착층의 변형을 수반하는 접착 층의 변형을 수반하는 접착강도에 크게 영향을 미치고 있다. 또한 접착계의 모드I의 변형에 너지 해방율(GIC)를 측정할때에도 접착제의 변형과 파괴가 발생하기 접착제의 점탄성이 그 값에 어떠한 영향을 미치는 지에 흥미가 깊다. 본 연구에서는 2종류의 에폭시 수지를 블랜 드한 접착제를 이용하여 일정한 측정조건에서 인장 접착강도와 GIC의 상관관계에 대하여서 도 토론하였다.

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Influence of Initial States of Test Sheets on Adhesion of NR/NR, BR/BR, and NR/BR (시험편의 초기 상태가 NR/NR, BR/BR, 그리고 NR/BR 접착에 미치는 영향)

  • Choi, Sung-Seen;Kim, Jong-Chul;Woo, Chang-Su
    • Elastomers and Composites
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    • v.42 no.2
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    • pp.107-111
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    • 2007
  • Adhesion of NR and BR composites with different initial states of precured or uncured conditions was studied. Adhesion between the NR and BR sheets as well as adhesion between the same rubber sheets was investigated. Adhesion forces of the uncured/uncured specimens were larger than those of the cured/uncured and cured/cured ones. The cured/cured samples and uncured NR/cured BR specimen were fully peeled out by the peel test. When one sheet was broken during the peel test, the sheet having the higher crosslink density was broken irrespective of the rubber types. Adhesion forces of the same rubber sheets were higher than those of the different ones and adhesion force of the cured NR/uncured BR sample was higher than that of the uncured NR/cured BR one. The experimental results were explained with the crosslink density and interdiffusion of rubber chains.